A Bayesian approach to a dynamic inventory model under an unknown demand distribution

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Abstract

In this paper, the Bayesian approach to demand estimation is outlined for the cases of stationary as well as non-stationary demand. The optimal policy is derived for an inventory model that allows stock disposal, and is shown to be the solution of a dynamic programming backward recursion. Then, a method is given to search for the optimal order level around the myopic order level. Finally, a numerical study is performed to make a profit comparison between the Bayesian and non-Bayesian approaches, when the demand follows a stationary lognormal distribution. A profit comparison is also made between the stationary and non-stationary Bayesian approaches to observe whether the Bayesian approach incorporates non-stationarity in the demand. And, it is observed whether stock disposal reduces the losses due to ignoring non-stationarity in the demand.

Scope and purpose

In the context of inventory models, one of the crucial factors to determine an optimal inventory policy, is the accurate forecasting or estimation of the demand for items in the inventory. The assumption of a constant demand is seriously questioned in recent times, since in reality the demand is generally uncertain and may even vary with time. For instance, the demand for new products, spare parts, or style goods, is likely to fluctuate widely, the average demand is quite likely to be low, and may exhibit a trend. In such situations, the Bayesian approach is a very useful tool for demand estimation, which is applicable even when past observations are scarce. In this paper, we use this approach to estimate the demand for an item, and obtain the expressions for finding the optimal inventory policies. We give a simpler method to find the optimal inventory policy, since the procedure to obtain the optimal inventory policy in the Bayesian framework, is quite tedious especially for long planning horizons, and in cases where the future demand becomes unpredictable. To widen the application of the method, we have given a general procedure which is not restricted to any particular probability distribution for the demand. We compare the Bayesian approach with the corresponding non-Bayesian approach, in terms of the optimum expected profits, when the demand follows a lognormal distribution. We also investigate how well the Bayesian approach incorporates non-stationarity in the demand.

Introduction

The problem of demand estimation, is an important aspect in the analysis of probabilistic inventory systems. It is generally assumed that the demand distribution has known parameters and is static throughout the planning horizon. In practice, the parameters have to be fixed subjectively, or statistically estimated using past demand information. But it is almost impossible to specify exactly the true values of the parameters, especially in the absence of abundant demand information, as in the case of demand for new products. Moreover, sometimes, due to many reasons, demand may exhibit a trend. And the optimal solutions are very sensitive to the changes in the demand rate. To incorporate this or otherwise, it is more appropriate to assume randomness in the parameters as well. For this purpose, a prior distribution is considered for the unknown parameters of the demand distribution, based on past experience or intuition. This distribution can be updated as and when fresh demand occurs. One of the best systematic methods for incorporating current demand information and updating the demand distribution, is known to be the Bayesian approach.

The Bayesian approach can be applied to inventory systems with either a finite or an infinite planning horizon. Items like computers and related products or even motor vehicles, are being continuously updated and new versions are introduced in the market. Inventory of such items generally have finite planning horizons with fluctuating demands, and the Bayesian set-up could be appropriate. Brown and Rogers [1] and Eppen and Iyer [2] have considered specific finite horizon problems under the Bayesian framework. The Bayesian approach can also be applied to infinite horizon problems in the initial stages, until the demand for the product stabilizes or enough data accumulates for using other estimation procedures. In this age of information technology, obtaining data from time to time for updating the information about uncertain quantities like demand, deterioration, or supply, is not a problem. Hence, with the easy availability of such information, the Bayesian approach is expected to give better results.

The Bayesian approach to inventory modeling, has been investigated earlier for specific cases. The optimal policy has been characterized when the demand distribution belongs to a particular case of the one-parameter exponential or range family of distributions, by Scarf [3] and Karlin [4]. The dynamic programming procedure for finding the optimal solutions for an inventory model with an unknown Poisson demand, has been outlined by Brown and Rogers [1] and Zacks [5]. For particular demand distributions, the procedure to find the optimal policy can be slightly simplified as shown by Azoury [6]. In the same situation, it can be approximated by a myopic policy without significant losses, as shown by Lovejoy [7]. Bounds for the optimal order level in the lost sales inventory problem, have been given by Morton and Pentico [8]. The Bayesian approach has been compared with the non-Bayesian approach in specific situations by Azoury and Miller [9], Kaplan [10] and Hill [11]. Bayesian inventory models with time-dependent demand have been investigated by Popovic [12] and Eppen and Iyer [2].

Our aim is to investigate the utility of the Bayesian approach without restricting the demand distribution to any particular family of distributions. Also, previous numerical studies were restricted to a planning horizon of at the most two periods, in which case the optimal policy can be directly obtained by backward recursion. However, the problem becomes quite difficult to solve for longer planning horizons. Hence, we propose a simpler method to obtain the optimal policy, which can be easily implemented even for long planning horizons. We compare the policy so obtained with the corresponding non-Bayesian policy, for various cost and demand parameters. We also consider simple non-stationary demand structures and investigate whether the Bayesian approach implicitly accounts for such non-stationarity.

The rest of the paper is organized as follows. In Section 2, the Bayesian approach is outlined for any given demand distribution, and is extended to the case where there is non-stationarity in the mean demand. In Section 3, the relevant inventory model is described, and a method to find the optimal policy is proposed. The algorithm to find the optimal policy, is outlined in Section 4. Section 5 illustrates the Bayesian approach for a lognormal demand distribution. In Section 6, the numerical study performed to compare the Bayesian and non-Bayesian approaches, as well as the stationary and non-stationary Bayesian approaches, is described. A general summary and conclusions are given in Section 7.

Section snippets

The Bayesian approach

The demand for an item is generally random, and its distribution is not known completely. The reason may be that the item is newly introduced in the market, or its demand is changing with time as in the fashion industry. In such situations, it is sensible to subjectively assign a particular form for the demand distribution, and update it as fresh information is obtained. The Bayesian method of updating the demand distribution as and when fresh data becomes available, continuously improves the

Model development

In this section, the inventory model relevant to the Bayesian approach is described. Most of the earlier work related to periodic review models concentrated on models where stock disposal was not an option. However, in the case of items that could perish, deteriorate or become obsolete with time, for example fashion goods, it is beneficial to dispose off excess stock in each review period, for a reduced price (cf. Eppen and Iyer [2], Zacks [5], and Lovejoy [7]). The model is not restricted to

Algorithm to find the optimal policy

The general dynamic programming procedure used to find the optimal stock levels is quite tedious especially for long planning horizons. Hence, a simpler method is proposed in this section, to search for the optimal policy. The basic idea behind this method is that the optimal ordering level is the ideal inventory level. Hence, in any review period, the probability of placing an order should be quite high. Translated in terms of the demand, this gives an upper bound on the optimal ordering

Lognormal demand

The results of the previous sections, are applied to the case where the demand in any review period, has a lognormal distribution with known scale parameter and unknown location parameter. The lognormal distribution is considered for the following reasons:

(i)The lognormal random variable is positive valued. This is suitable in the case of low-demand items which show wide variation. Examples of such demand are the demand for new products, spare parts, or style goods. If the normal distribution

Numerical study

A numerical study was made to observe the advantage over the non-Bayesian approach, as well as the effect of ignoring demand non-stationarity. Specifically, the case of lognormal demand was considered for both the models given in 3 Model development, 4 Algorithm to find the optimal policy. The results are given below for each of these cases. Before doing the comparison, a simulation was performed for a three-period inventory model, to test whether there is any deviation from the actual optimum

Summary and conclusion

In this paper, the Bayesian approach to demand estimation has been investigated. An algorithm has been given to obtain the optimal policy, which is particularly useful for long planning horizons. Using this method to find optimal policies, profit comparisons have been made to observe the loss incurred by ignoring prior information about the demand parameters, or by ignoring non-stationarity in the average demand. Although the conclusions are made for a lognormal distribution, it is expected

Acknowledgements

The first author gratefully acknowledges the financial support of The Council of Scientific and Industrial Research, India, in undertaking this research work. We also thank the referees for their useful suggestions which have contributed to improving the content of the paper.

Rajashree Kamath K. is a Senior Research Fellow in the Department of Statistics, Mangalore University. She was awarded the research fellowship by the Council of Scientific and Industrial Research, India in 1995. She holds a M.Sc. degree in Statistics from Mangalore University. Her research interests include estimation problems in Inventory systems.

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    Furthermore, Kamath and Pakkala (2002) provide evidence that log-normal distributions are well suited for modeling economic stochastic variables such as demands, and these were subsequently used by Santoso et al. (2005) for a supply-chain network design problem under uncertainty. Kamath and Pakkala (2002) also note that a log-normal distribution is well suited for low-demand items that show wide variation; examples of such demands are the demand for new products, spare parts, or style goods. The VSSs presented in Section 3.2 are given in Fig. 10.

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Rajashree Kamath K. is a Senior Research Fellow in the Department of Statistics, Mangalore University. She was awarded the research fellowship by the Council of Scientific and Industrial Research, India in 1995. She holds a M.Sc. degree in Statistics from Mangalore University. Her research interests include estimation problems in Inventory systems.

T.P.M. Pakkala is a Reader in Statistics at Mangalore University. He holds a M.Sc. degree in Statistics from the University of Mysore, and a Ph.D. from Mangalore University. He has worked for the University of New Brunswick, Canada. He has publications in journals like European Journal of Operational Research, Journal of the Operational Research Society, International Journal of Reliability, Quality and Safety Engineering, Opsearch, International Journal of Quality Management, and Information Systems and Operational Research.

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