Elsevier

Nano Energy

Volume 7, July 2014, Pages 42-51
Nano Energy

Rapid communication
Hierarchical Co3O4@PPy@MnO2 core–shell–shell nanowire arrays for enhanced electrochemical energy storage

https://doi.org/10.1016/j.nanoen.2014.04.014Get rights and content

Highlights

  • Co3O4@PPy@MnO2 core–shell–shell nanowire arrays were synthesized as electrode materials.

  • The assembled asymmetric supercapacitor exhibits excellent cycling behavior.

  • The as-prepared device is capable of driving a DC mini-motor for ca. 30 s.

Abstract

Combining hydrothermal synthesis, electrodeposition with soaking process, we synthesized coaxial nanowire arrays consisting of Co3O4 nanowire as the core, polypyrrole (PPy) as the inner shell and MnO2 outer layer as the exodermis. The key to fabricate one-dimensional hierarchical architecture, Co3O4@PPy@MnO2 “core–shell–shell” nanowires, was to introduce a PPy intermediate layer on the surface of Co3O4 nanowire, which could enhance the conductivity of nanowire arrays and act as a reactive template to induce a coating of amorphous MnO2. The device based on the ternary composite Co3O4@PPy@MnO2 nanowire arrays exhibited prominent electrochemical performance with a high energy density of 34.3 Wh kg−1 at a power density of 80.0 W kg−1 and a remarkable long-term cycling stability. In addition, the performance of as-assembled asymmetrical supercapacitor was demonstrated using a DC motor. The results imply that ternary composite based electrode materials have enormous potential for energy storage devices and systems.

Graphical abstract

We report supercapacitor electrode materials composed of ternary composite, i.e. Co3O4 nanowires as the core, polypyrrole (PPy) as the inner shell and MnO2 outer layer as the exodermis, and demonstrate their electrochemical performance for energy storage applications.

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Introduction

Heterostructured nanomaterial is drawing a tremendous amount of attention in energy storage devices. To date, intensive efforts have been devoted to the synthesis of self-supported core/shell heterostructures, which could combine the advantages of different materials and exhibit several interesting features [1], [2], [3]. For instance, the core/shell nanowires not only provide large active surface area and short ions diffusion path but also show a potential synergy. Therefore, design and synthesis of core/shell nanoarrays with hierarchically porous structures is promising for the development of high performance electronic and electrochemical energy conversion storage devices.

Metal oxides and hydroxides store electrochemical energy by surface redox reactions, and it is well known that Co3O4, MnO2, Co(OH)2, CoO, NiO, RuO2, and Ni(OH)2 are the most extensively investigated cathode pseudocapacitive materials. In order to meet the requirement of higher specific capacitance and structural stability, one effective strategy is the integration of these oxides/hydroxides or conductive polymer into core/shell nanoarrays [4], [5], [6]. Typically, researchers prepare the core/shell nanowire arrays based on binary heterostructures, which first constructs metal oxide backbone and subsequently coats the shell materials [7], [8], [9], [10], [11], [12], [13], [14], [15], [16]. Most recently, there are a few reports on fabricating more complex hierarchical nanoarchitecture – ternary “core–shell–shell” nanowire arrays, which has been considered as a promising approach to further increase the effective utilization of active materials [17], [18], [19], [20], [21]. Wang et al. reported WO3−x@Au@MnO2 core/shell nanowires with a specific capacitance of 588 F g−1 at a scan rate of 10 mV s−1 and 1195 F g−1 at a current density of 0.75 A g−1 [19]; Xia et al. described hierarchically structured Co3O4@Pt@MnO2 nanowire arrays for pseudocapacitors with a high capacitance (539 F g−1 at 1 A g−1), an excellent cycle performance and rate capability [20]; Hu et al. synthesized a sandwich configuration of Co3O4@Au@MnO2, with high specific capacitances of 851.4 F g−1 at 10 mV s−1 and 1532.4 F g−1 at 1 A g−1 and good rate performance [21]. Among these ternary hierarchical nanostructures, noble metal nanoparticles (NPs), such as Pt NPs and Au NPs, are employed as intermediate layers owing to their high electrical conductivity. However, considering the intrinsic low capacitance contribution from noble metals and their inherently costly nature, conductive polymers as promising alternatives could be introduced into ternary composites because they have advantages of relatively high capacitance, low cost, excellent conductivity, high chemical stability and mechanical flexibility [7], [8], [9], [22], [23]. Most recently, Fan et al. prepared novel Co3O4/PEDOT-MnO2 core/shell nanowire arrays on 3D graphite foams for supercapacitors. Although the integrated material exhibited superior electrochemical properties, Co3O4 nanowires were just used as the core backbone and contributed negligible capacitance to the electrode in a neutral solution [17].

In this communication, the Co3O4@PPy@MnO2 “core–shell–shell” nanowire arrays on nickel foam substrate was presented, and their microstructural and electrochemical properties were also investigated. Figure 1 illustrated the three-step synthesis of Co3O4@PPy@MnO2 nanowire arrays using hydrothermal synthesis, electrochemical polymerization and in-situ redox reaction. In the experiment, to ensure efficient electrolyte penetration, three-dimensional nickel foam with uniform macropores and high conductivity was served as the current collector. The synthesis procedure of nanowire arrays was summarized briefly in the following three steps as shown in Figure 1: step (i), Co3O4 nanowire core backbone was grown on nickel foam by the hydrothermal and postannealing method [24]; step (ii), a conductive polymer of PPy film was assembled on Co3O4 nanowire surface by potentiostatic deposition; step (iii), by soaking Co3O4@PPy in aqueous KMnO4 solution a redox reaction occurred in 3-D ordered nanowire interface, forming the final product, i.e. Co3O4@PPy@MnO2 core–shell–shell hybrid nanowires. In the ternary composite of Co3O4@PPy@MnO2, PPy was chosen as the intermediate layer because it is capable of performing charge storage by a fast redox reaction [25], [26]. Moreover, the electrical conductivity of Co3O4 (10−2–10−4 S cm−1) is much lower than that of conducting PPy (10–100 S cm−1) and therefore the presence of PPy layer on Co3O4 nanowire core provides the effective pathway for fast electron transport and accelerates the reaction kinetics between electroactive center and current collector. Furthermore, the deposited PPy layer could act as an interfacial template to nucleate and grow MnO2 coating via a green chemical reaction, in which amorphous MnO2 could be obtained by in-situ redox reaction between KMnO4 and conductive polymer at room temperature [17], [27].

Section snippets

Chemicals and materials

All chemicals were purchased from Aldrich and used without further purification unless otherwise indicated. If not specified, all solutions were prepared using deionized water (ca. 18.2  cm resistivity).

Preparation of Co3O4 nanowires arrays

Co3O4 nanowire arrays are grown directly on a nickel foam substrate via a modified hydrothermal process [24]. In experiment, 0.155 g Co(NO3)2·6H2O, 0.0425 g NH4F, 0.1613 g CO(NH2)2 and 0.0538 g hexadecyl trimethyl ammonium bromide (CTAB) were dissolved in 30 ml distilled water by magnetic stirring

Results and discussion

The field emission scanning electron microscopy (FESEM) images of as-synthesized Co3O4, Co3O4@PPy and Co3O4@PPy@MnO2 hybrid nanowire arrays are shown in Figure 2. The experimental results indicate that nickel foam skeletons are uniformly covered with Co3O4 nanowires (see Figure 2a). The average diameter of these Co3O4 nanowires is approximately 50–80 nm, and their surface is smooth (see Figure 2b). After electrochemical polymerization for 50 s, Co3O4 nanowire core is well wrapped by the

Summary and conclusions

In summary, a core–shell–shell heterostructure of Co3O4@PPy@MnO2 nanowire arrays was fabricated on nickel foam through a facile three-step synthesis approach. The ternary architectures consisted of the metal oxides nanowire core and the conductive polymer shell decorated by metal oxide could combine the advantages of three pseudocapacitive materials, exhibiting synergy for the enhancement of electrochemical performance. An asymmetric two-electrode supercapacitor was prepared and could drive a

Supporting Information Available

Supplementary results on SEM micrographs (Figure S1-S2), HRTEM and XRD results (Figure S3), EDS results (Figure S4), EELS results (Figure S5), Raman spectrum (Figure S6), FTIR spectrum (Figure S7), XPS spectrum (Figure S8), CV curves (Figure S9, S12), chart/discharge curves (Figure S10), and Nyquist plot of the EIS (Figure S11). Figure S13 and Video S1 show that a rotating DC motor is driven by an AC//Co3O4@PPy@MnO2 aqueous supercapacitor device in 1.0 M NaOH solution, which was charged for 26

Acknowledgment

The authors thank the Micro and Nano Fabrication Laboratory of The Chinese University of Hong Kong (CUHK) for technical support. This work was financially supported by the Shun Hing Institute of Advanced Engineering with the Project no. RNE-p4-13, and the Staff Start-up Fund for Research at CUHK.

Lijuan Han received her B.Sc. in Chemistry from Northwest Normal University and M.Sc. in Physical Chemistry from Lanzhou University. Afterwards, she joined Dr. Li Zhang's group at the Chinese University of Hong Kong as Shun Hing Research Assistantin 2013. Her current research is focused on the design and synthesis of nanostructured electrode materials for energy storage devicesand electrochemical biosensors.

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    Lijuan Han received her B.Sc. in Chemistry from Northwest Normal University and M.Sc. in Physical Chemistry from Lanzhou University. Afterwards, she joined Dr. Li Zhang's group at the Chinese University of Hong Kong as Shun Hing Research Assistantin 2013. Her current research is focused on the design and synthesis of nanostructured electrode materials for energy storage devicesand electrochemical biosensors.

    Pengyi Tang received his B.Sc. in Chemical Engineering and Technology from Hunan Normal University in 2010 and M.Sc. in Physical Chemistry from Lanzhou University in 2013. After that,he joined Dr. Li Zhang's group as a Ph.D. candidate in 2013. He is currently working on the metal oxides and polymer based supercapacitor devices and their applications.

    Li Zhang received the Ph.D. degree from the University of Basel, Switzerland, in 2007. Afterward, he joined the Institute of Robotics and Intelligent Systems, Swiss Federal Institute of Technology (ETH) Zurich, Switzerland, as a Postdoctoral Researcher in 2007, and as a Senior Scientist from 2009 to 2012. He is currently an Assistant Professor in the Department of Mechanical and Automation Engineering at The Chinese University of Hong Kong. His main research interests include micro-/nanomachines and systems for biomedical applications, and nanomaterials for energy storage and environmental applications.

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