Copyright © 2005 Elsevier Ltd All rights reserved.
Contribution of vortex structures and flow separation to local and overall pressure and heat transfer characteristics in an ultralightweight lattice material
Received 18 February 2004.
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Abstract
Ultralightweight lattice-frame materials (LFMs) with open, periodic microstructures are attractive multifunctional systems that can perform structural, thermal, actuation, power storage and other functions [A.G. Evans, J.W. Hutchinson, M.F. Ashby, Multifunctionality of cellular metal systems, Prog. Mater. Sci. 43 (1999) 171–221]. This paper presents experimental and numerical studies of local fluid flow behaviour and its contribution to local and overall pressure and heat transfer characteristics of such a lattice material with tetrahedral unit cells. A single layer of the LFM with porosity of 0.938 is sandwiched between impermeable endwalls that receive uniform heat flux and the heat transfer is subjected to forced air convection.
Experimental measurements with particle image velocity (PIV) and thermochromic liquid crystal (TLC), backed by computational fluid mechanics (CFD) simulations, revealed two dominant local flow features in the LFM. Distinctive vortex structures near the vertices where the LFM meets the endwalls and flow separation on the surface of LFM struts were observed. The vortex structures formed around the vertices include horseshoe vortices and arch-shaped vortices. The horseshoe vortex increases local heat transfer on the endwall region up to 180% more than that in regions where the least influence of the horseshoe vortex is present. The arch-shaped vortex behind the vertices creates regions of flow recirculation and reattachment, leading to relatively high heat transfer.
The location of flow separation along the struts varies with the spanwise position due to the presence of vertices (or endwalls). The regions on the strut surface before flow separation contribute approximately 40% of the total heat transfer in the LFM. The delay of the flow separation leads to an increase in the overall heat transfer.
Comparisons with foams and other heat dissipation media such as packed beds, louvered fins and microtruss materials suggest that the LFMs compete favourably with the best available heat dissipation media.
Nomenclature
- cp
- specific heat at constant pressure [J/kg K]
- Cp
- static pressure coefficient (=(P − Pcell-inlet)/(ρU2/2))
- d
- strut diameter [m]
- dp
- unit cell length (or longitudinal unit cell pitch) [m]
- h
- convective heat transfer coefficient [W/m2 K]
- H, W, L
- height, width and length of test section [m]
- k
- thermal conductivity [W/m K]
- KCell
- pressure loss coefficient (=(ΔP/L)dp/(ρU2/2))
- l
- strut length [m]
- mass flow rate [kg/s]
- Nudp
- Nusselt number (=hdp/kf)
- P
- static pressure [P]
- q
- heat flux (=Q/A) [W/m2]
- Q
- heat flow [W]
- Redp
- Reynolds number (=ρUdp/μ)
- S
- spacing between struts [m]
- t
- time [s]
- T
- temperature [K]
- U
- mean flow velocity [m/s]
- x, y, z
- coordinates
- z′
- coordinate along the strut
- ρSA
- surface area density (=surface area/volume) [m−1]
- ε
- porosity
Article Outline
- Nomenclature
- 1. Introduction
- 2. Experimental apparatus and procedure
- 2.1. Test rig
- 2.2. LFM test model
- 2.3. Pressure and velocity measurements
- 2.3.1. Pressure loss and pressure distribution
- 2.3.2. Velocity field measurements
- 2.3.3. Flow visualisation using the oil–florescent dye mixture technique
- 2.4. Transient heat transfer measurement using thermochromic liquid crystal
- 2.4.1. Image acquisition setup and procedure
- 2.4.2. Determination of the heat transfer coefficient in the TLC
- 2.5. Data reduction
- 2.5.1. Pressure loss coefficient (pressure drop per unit cell)
- 2.5.2. Static pressure coefficient, Cp
- 2.5.3. Heat transfer coefficient and Nusselt number in TLC measurements
- 2.6. Measurement uncertainty
- 3. Numerical simulation
- 4. Fluid-flow and formation of vortex structures in a lattice-frame material
- 4.1. Overall flow pattern
- 4.2. Velocity distribution around the LFM struts
- 4.3. Formation of vortex structures
- 4.3.1. Horseshoe vortex
- 4.3.2. Arch-shaped vortex
- 5. Local pressure distributions and overall pressure loss
- 5.1. Endwall flow patterns
- 5.1.1. Orientation A
- 5.1.2. Orientation B
- 5.2. Flow pattern and pressure distribution on strut surfaces: Orientation A
- 5.2.1. Strut of type I
- 5.2.2. Strut of type II
- 5.3. Overall pressure loss
- 6. Overall heat transfer characteristics and local heat transfer distribution
- 6.1. Overall heat transfer behaviour
- 6.2. Effect of the vortex structures in local endwall heat transfer
- 6.3. Detailed surface heat transfer on the strut of type I
- 6.4. Contribution of local flow features to the overall heat transfer
- 7. Comparison with other porous heat dissipation media
- 8. Conclusion
- Acknowledgements
- References







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0.3 showing formation of a vortical flow on strut of type I at 