doi:10.1016/S0955-2219(03)00014-1
Copyright © 2003 Elsevier Science Ltd. All rights reserved.
Nitridation reaction of aluminum powder in flowing ammonia
References and further reading may be available for this article. To view references and further reading you must
purchase this article.
Yu Qiu and Lian Gao
, 
State Key Lab of High Performance Ceramics and Superfine Microstructure, Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai 200050, People's Republic of, China
Received 14 June 2002;
revised 16 December 2002;
accepted 1 January 2003. ;
Available online 5 March 2003.
Abstract
AlN powder was prepared by the nitridation of metal Al in flowing NH3. The effects of reaction temperature and the temperature gradient of the reaction zone on the nitridation of Al were investigated. Comparative analysis of products formed in different reaction zones and reaction temperatures suggested that the nitridation reaction of liquid Al particles in flowing NH3 was through the following mechanisms: NH3 dissociated into reactive nitrogen (N) and hydrogen (H) radicals at the surface of Al particles. N reacted with Al to form AlN, while H promoted the decomposition of NH3, which provided enough energy for the dissociation of NH3. All of the experimental results had been discussed on the basis of this model, which indicated high reaction temperature or positive temperature gradient was favorable for the nitridation of Al.
Author Keywords: Al; AlN; Nitridation; Powder preparation
Fig. 1. Gibbs free-energy change for reactions (2)–(4) under isothermal conditions at 1 atm.
Fig. 2. Experimental apparatus for the synthesis of AlN powders and the temperature profile of the reactor. (a) NH
3-feeding tube, (b) water-cooling mantle, (c) furnace, (d) corundum tube reactor, (e) heater, (f) thermocouple, (g) corundum boat, (h) the reaction zone A, (i) the reaction zone B, (j) outlet.
Fig. 3. Temperature profiles along the reactor axis at different reaction temperatures when the center of the reactor is taken as zero.
Fig. 4. X-ray diffraction patterns of the resultant powders synthesized (a) in the reaction zone A and (b) in the reaction zone B for 5 h in flowing NH
3, and (c) at 1100 °C for 3 h in flowing NH
3 or at 1000 °C for 5 h in flowing N
2.
Fig. 5. The effect of reaction temperature on the lattice constants (□
a, •
c) of AlN synthesized in the reaction zone B.
Fig. 6. TEM images of AlN particles synthesized at (a) 1000 °C and (b) 1200 °C for 5 h in the reaction zone B in flowing NH
3.
Fig. 7. FE-SEM images of AlN powders synthesized at 1100 °C for 5 h in the reaction zone B in flowing NH
3.
Fig. 8. Comparison of the grain (▪) and agglomerate particle (○) size between the powders synthesized at different reaction temperatures for 5 h in the reaction zone B in flowing NH
3.
Fig. 9. Modeling of the nitridation reaction of liquid Al particles in flowing NH
3.
Table 1. The dissociation energy (ED) of N–H bonds in NH3 molecule and the necessary dissociation temperatures according to reaction (4)

Table 2. Summary of experimental conditions and results of XRD analysis

Superscript t denotes trace amount.
Table 3. Gibbs free-energies changes of reactions (4), (8), (9) and (10) at different reaction temperatures

Corresponding author. Tel.: +86-21-52412718; fax: +86-21-52413122