Copyright © 2003 Elsevier Ltd. All rights reserved.
Geometric mouldability analysis by geometric reasoning and fuzzy decision making
Revised 26 March 2003;
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Abstract
This paper presents a methodology for mouldability analysis by finding the optimal cavity design scheme (CDS) based on manufacturing and cost considerations using part geometry, where a CDS refers to a combination of the parting direction, parting line (PL), and undercut features (UF). The methodology takes advantage of geometric reasoning and fuzzy evaluation, and consists of two main stages: (1) generating all possible design alternatives, and (2) choosing the best alternative. In the first stage, after recognizing the potential UF from the given part, a spherical arrangement is constructed by partitioning the unit direction sphere using outward normals of the part's surfaces with the property that each cell in this arrangement has a unique combination of PL and UF set. Thus all design alternatives can be identified in O(ml2) time by visiting the cells in a certain order and updating the PL and UF set incrementally, where m and l are the number of the part's convex and overall surfaces, respectively. In the second stage, the fuzzy multiple attribute decision-making model is employed to choose the optimal scheme from the set of design alternatives with respect to a set of criteria related to the number and volume of undercuts, flatness of the PL, draw depth, and draft angle. This model allows designers to describe their preferences on different criteria in imprecise linguistic statements. Finally, the case studies show that the proposed methodology is very effective in finding the optimal CDS for the molded part and the final results conform to human designers' experience.
Author Keywords: Geometric mouldability; Geometric reasoning; Fuzzy multiple attribute decision-making; Design for mouldability; Mold design
- CDS
- cavity design scheme
- CVF
- concave feature
- CVR
- concave region
- CXR
- convex region
- DD
- draw depth
- DF
- draft factor
- EUF
- external undercut feature
- FMADM
- fuzzy multiple attribute decision-making
- FPL
- flatness of the parting line
- GMAP
- geometric mouldability analysis problem
- IPUF
- interacting potential undercut feature
- IUF
- internal undercut feature
- MCC
- maximal connected component
- NDBG
- non-directional undercut feature
- NEUF
- number of external undercut features
- NIUF
- number of internal undercut features
- PD
- parting direction
- PEUF
- potential external undercut feature
- PL
- parting line
- UF
- undercut feature
- VMap
- visibility map
- VUF
- volume of undercut features
Article Outline
- Nomenclature
- 1. Introduction
- 2. Related work
- 3. Overview of the geometric mouldability analysis approach
- 4. Generation of cavity design scheme by geometric reasoning
- 4.1. Determining parting lines
- 4.2. Recognizing undercut features
- 4.3. Algorithms for generating cavity design schemes
- 5. Fuzzy evaluation of cavity design schemes
- 6. Implementation and examples
- 7. Conclusions and future work
- Acknowledgements
- References
- Vitae






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