Abstract
Polyester in the textile industry is frequently mixed with cotton fibers to produce PET-CO blend fabrics, widely used in clothing and home textiles. However, polyester’s slow degradation (up to 400 years) and the production of cotton and PET are related to environmental impacts. Brazil is prominent in the cotton production scenario due to the quality and volume of its production, although of environmental damages and health issues to farmworkers. Blend fibers, being a junction between natural and synthetic ones, carry the impacts of both productions. This study aimed to compare the environmental impacts of pure cotton and PET-CO (blended polyester and cotton) productions. A bibliographic analysis of literature and reports from sectorial organizations was carried out, resulting in data and knowledge about the environmental impacts caused by textile and clothing production related to cotton and polyester-cotton blend and other actions turned to reduce or nullify these impacts towards the circular economy, with emphasis to textile recycling. The adoption of the circular economy needs to be deeply understood so that the textile waste returns to the beginning of the production cycle, as well as the need to improve the production processes to avoid polluting and losses of energy, water, and other resources through actions, such as the correct separation and disposal of waste.
Similar content being viewed by others
Availability of Data and Materials
All data generated or analyzed during this study are included in this published article; more information is available with the corresponding author on reasonable request.
References
Abbasi M, Mohades Mojtahedi MR, Kotek R (2020) Experimental study on texturability of filament yarns produced from recycled PET. Text Res J 90(23–24):2703–2713. https://doi.org/10.1177/0040517520925859
ABIPET - Associação Brasileira da Indústria do PET. (2020). Censo da Reciclagem de PET. http://www.abipet.org.br/index.html?method=mostrarInstitucional&id=7
ABIT. (2020). Relatório de atividades 2020. Associação Brasileira Da Indústria Têxtil e de Confecção. https://s3-sa-east-1.amazonaws.com/abit-files.abit.org.br/site/relatório_atividades/2020/Relatorio_Abit2020-imp.pdf
ABRAFAS - Associação Brasileira de Produtores de Fibras Artificiais e Sintéticas. (2020). Estatísticas 2020. http://www.abrafas.org.br/site/vitrine-noticias/index/materia/estatisticas-/c/b6e
ABRAFAS. (2019). Estatísticas Ano 2019. Associação Brasileira de Produtores de Fibras Artificiais e Sintéticas.
Abramovay, R., Speranza, J. S., & Petitgand, C. (2013). Lixo zero: Gestão de resíduos sólidos para uma sociedade mais próspera. Planeta sustentável : Instituto Ethos.
ABRAPA. (2017). Consumo mundial de algodão. Associação Brasileira de Produtores de Algodão. https://www.abrapa.com.br/Paginas/dados/consumo-mundial-algodao_backup2017.aspx
ABRAPA - Associação Brasileira dos Produtores de Algodão. (2021). Exportações de algodão já batem desempenho de 2020. https://www.abrapa.com.br/Paginas/Notícias Abrapa.aspx?noticia=698
ABRELPE. (2020). Panorama dos Resíduos Sólidos no Brasil 2020. Associação Brasileira de Empresas de Limpeza Pública e Resíduos Especiais - ABRELPE, 51. https://abrelpe.org.br/panorama-2020/
Adidas (2021) Adidas Parley. https://www.adidas.com.br/parley
Amaral, Mariana Correa do. (2016). Reaproveitamento e Reciclagem Têxtil no Brasil: ações e prospecto de triagem de resíduos para pequenos geradores. 123. http://www.teses.usp.br/teses/disponiveis/100/100133/tde-11112016-104321/publico/Mariana_Amaral_final.pdf
Amaral, M. C., Zonatti, W. F., Silva, K. L., Junior, D. K., Neto, J. A., & Ramos, J. B. (2018). Industrial textile recycling and reuse in Brazil: case study and considerations concerning the circular economy. Gestão e Produção, 31–443.
Avalia D, Amaz F, Representantes D, Grosso M, Varia A, Resenhas AV, Galeria BR, Xam GV (2016) Sustentabilidade sustainability in debate Universidade de Brasilia - UnB
Barbosa, R. P., & Ibrahin, F. I. D. (2014). Resíduos Sólidos: Impactos, manejo e gestão ambiental (1. ed.). Érica.
Braat LC, de Groot R (2012) The ecosystem services agenda: bridging the worlds of natural science and economics, conservation and development, and public and private policy. Ecosyst Serv 1(1):4–15. https://doi.org/10.1016/j.ecoser.2012.07.011
Braungart, M., & McDonough, W. (2002). Cradle to cradle: remaking the way we make things. North Point Press. www.fsgbooks.com
Brasil, Lei No 6.938, de 31 de agosto de (1981) Política Nacional do Meio Ambiente, (1981) (testimony of Brasil).http://www.planalto.gov.br/ccivil_03/leis/l6938.htm
Browne MA, Crump P, Niven SJ, Teuten E, Tonkin A, Galloway T, Thompson R (2011) Accumulation of microplastic on shorelines worldwide: sources and sinks. Environ Sci Technol 45(21):9175–9179. https://doi.org/10.1021/es201811s
Cai Y, Mitrano DM, Hufenus R, Nowack B (2021) Formation of fiber fragments during abrasion of polyester textiles. Environ Sci Technol 55(12):8001–8009. https://doi.org/10.1021/acs.est.1c00650
Camilleri MA (2020) European environment policy for the circular economy: implications for business and industry stakeholders. Sustain Dev 28(6):1804–1812. https://doi.org/10.1002/sd.2113
Campos, A. de, & Goulart, V. D. G. (2017). Logística Reversa Integrada. Érica.
Chen, H., & Burns, L. D. (2006). Environmental analysis of textile products. 248–261. https://doi.org/10.1177/0887302X06293065
Choi S, Kwon M, Park M-J, Kim J (2021) Characterization of microplastics released based on polyester fabric construction during washing and drying. Polymers 13(24):4277. https://doi.org/10.3390/polym13244277
Daily GC, Matson PA (2008) Ecosystem services: from theory to implementation. Proc Natl Acad Sci USA 105(28):9455–9456. https://doi.org/10.1073/pnas.0804960105
Daily, G. C. (1997). Natures services. In Nature’s services: societal dependence on natural ecosystems. http://books.google.com/books?hl=en&lr=&id=QYJSziDfTjEC&pgis=1
Daly, H. E., & Farley, J. (2004). Ecological economics: principles and applications. In Island Press (Vol. 53, Issue 9).
Dobrovolski, R. L. (2001). Perfis de desenvolvimento sustentável: Quantificação e análise espacial para o Rio Grande do Sul. Universidade Federal do Rio Grande do Sul.
EPA - United States Environmental Protection Agency. (2021). National overview: facts and figures on materials, wastes and recycling. https://www.epa.gov/facts-and-figures-about-materials-waste-and-recycling/national-overview-facts-and-figures-materials
FCEM. (2020). Como está o mercado de produção de algodão no Brasil? Febratex Group. https://fcem.com.br/noticias/mercado-de-producao-de-algodao-no-brasil/
FCEM. (2021). Estimativa para vendas no vestuário em 2021 é de R$ 141,7 bilhões. https://fcem.com.br/noticias/estimativa-para-vendas-no-vestuario-em-2021/
Ferreira, M. D., Costa, T. N., Teixeira, F. G., Jacques, J. J., & Cattan, A. (2015). Redução de Resíduos Têxteis por Meio de Projeto de Produto de Moda. Design & Tecnologia, PGDESIGN UFRGS, 38–44.
Fletcher, K., & Grose, L. (2011). Moda e sustentabilidade: design para a mudança. Editora Senac São Paulo.
Freire, E. P., & Barreira, L. P. (2015). Planos de Gestão Integrada de Resíduos Sólidos: Instrumento de Gestão de Resíduos nos Municípios Brasileiros. Gestão Contemporânea Dos Resíduos Sólidos, 15 –28.
Garcia, S., Nääs, I. A., & Vendrametto, O. (2012). Algodão colorido como apoio à sustentabilidade da Indústria têxtil Brasileira. BioEng, 47–53.
Gere, D., & Czigany, T. (2020). Future trends of plastic bottle recycling: compatibilization of PET and PLA. Polymer Testing, 81(July 2019), 106160. https://doi.org/10.1016/j.polymertesting.2019.106160
Giannetti, B. F., & Almeida, C. M. V. B. (2006). Ecologia industrial (1. ed.). Blucher.
Goodland, R., & Bank, T. W. (1995). The concept of environmental sustainability. 1–24.
Goyena R (2019) Produção De Fibras De Poliéster a Partir Da Recuperação De Garrafas Pet E Análise De Viabilidade Do Projeto. J Chem Inf Model 53(9):1689–1699
Grose L (2009) Sustainable cotton production. Woodhead Publishing Limited, In Sustainable textiles. https://doi.org/10.1533/9781845696948.1.33
Hahladakis JN, Iacovidou E (2019) An overview of the challenges and trade-offs in closing the loop of post-consumer plastic waste (PCPW): focus on recycling. J Hazard Mater 380(July):120887. https://doi.org/10.1016/j.jhazmat.2019.120887
Hsieh, Y.-L. (2007). Chemical structure and properties of cotton. In Cotton: Science and technology.
IEMI- Instituto de Estudos e Marketing Industrial Ltda. (2018). Brasil têxtil: relatório setorial da indústria têxtil brasileira 2017. 17(17).
IEMI- Instituto de Estudos e Marketing Industrial Ltda. (2020). Mercado, conjuntura atual e estimativas futuras.
IPEA - Intituto de Pesquisa Econômica e Aplicada. (2012). Diagnóstico dos Resíduos Sólidos Urbanos. In Relatório de Pesquisa.
Kalliala EM, Nousiainen P (1999) Environmental profile of cotton and polyester-cotton fabrics. Autex Research Journal 1(1):8–20
Keeble BR (1988) The Brundtland Report: “our common future.” Med War 4(1):17–25. https://doi.org/10.1080/07488008808408783
Klein JA Jr, M. P., Butturi-Gomes, D., & Barrella, W. (2020) Textile Sustainability: a Brazilian Etiquette Issue 109(February):125–130. https://doi.org/10.1016/j.envsci.2020.02.025
Ladchumananandasivam R (2006) Ciência Dos Polímeros e Engenharia Das Fibras I:2–100
Lima, N. L. P. de, Felipe, R. C. T. dos S., & Felipe, R. N. B. (2020). Cement mortars with use of polyethylene tereftalate aggregate: a review on its sustainability. Research, Society and Development, 9(8). https://doi.org/10.33448/rsd-v9i8.5640
Liu Y, Huang H, Zhu L, Zhang C, Ren F, Liu Z (2020a) Could the recycled yarns substitute for the virgin cotton yarns: a comparative LCA. The International Journal of Life Cycle Assessment 25(10):2050–2062. https://doi.org/10.1007/s11367-020-01815-8
Liu Y, Zhu L, Zhang C, Ren F, Huang H, Liu Z (2020b) Life cycle assessment of melange yarns from the manufacturer perspective. The International Journal of Life Cycle Assessment 25(3):588–599. https://doi.org/10.1007/s11367-019-01705-8
Majumdar A, Shukla S, Singh AA, Arora S (2020) Circular fashion: properties of fabrics made from mechanically recycled poly-ethylene terephthalate (PET) bottles. Resour Conserv Recycl 161:104915. https://doi.org/10.1016/j.resconrec.2020.104915
Mano, E. B., Pacheco, É. B. A. V., & Bonelli, C. M. C. (2010). Meio ambiente, poluição e reciclagem (2. ed.). Blucher.
Menegucci, F., Merteli, L., Camargo, M., & Vito, M. (2015). Resíduos têxteis: Análise sobre descarte e reaproveitamento nas indústrias de confecção. Congresso Nacional de Excelência Em Gestão, 12.
MMA - Ministério do Meio Ambiente. (2012). Levantamento e análise da situação dos planos de resíduos sólidos no Estado de São Paulo. https://www.gov.br/mma/pt-br
Morton, W. E., & Hearle, J. W. S. (2008). Physical properties of textile fibres (4th ed). Woodhead Publishing Limited.
O Estado de São Paulo. (2009). Em 2008 o Brasil importou 175,5 mil toneladas de lixo. http://www.estadao.com.br/noticias/geral,em-2008-brasil-importou-175-5-mil-toneladas-de-lixo,408583
Pearce D, Turner R (1990) Economics of natural resources and the environment Am J Agr Econ 73. https://doi.org/10.2307/1242904
Pensupa, N., Leu, S. Y., Hu, Y., Du, C., Liu, H., Jing, H., Wang, H., & Lin, C. S. K. (2017). Recent trends in sustainable textile waste recycling methods: current situation and future prospects. Topics in Current Chemistry, 375(5). https://doi.org/10.1007/s41061-017-0165-0
Periyasamy, A. P., & Militky, J. (2020). LCA (life cycle assessment) on recycled polyester (pp. 1–30). https://doi.org/10.1007/978-981-13-9578-9_1
Peters, G., Svanström, M., Roos, S., Sandin, G., & Zamani, B. (2015). Carbon footprints in the textile industry. In Handbook of life cycle assessment (LCA) of textiles and clothing (pp. 3–30). Elsevier. https://doi.org/10.1016/B978-0-08-100169-1.00001-0
Pezzolo, D. B. (2017). Tecidos: história, tramas, tipos e usos (5. ed.). Editora Senac São Paulo.
Robaina M, Murillo K, Rocha E, Villar J (2020) Circular economy in plastic waste-efficiency analysis of European countries. Sci Total Environ 730:139038. https://doi.org/10.1016/j.scitotenv.2020.139038
Rodie, J. B. (2002). Commitment to green. Textile World, 48.
Romero, L. L., Vieira, J. O. W. M., Medeiros, L. A. R. de, & Martins, R. F. (1995). Fibras artificiais e sintéticas. Banco Nacional de Desenvolvimento Econômico e Social, 1, 54–66. https://web.bndes.gov.br/bib/jspui/bitstream/1408/4241/1/BS 01 Fibras Artificiais e Sintéticas_P.pdf
Sadeghi B, Marfavi Y, AliAkbari R, Kowsari E, Borbor Ajdari F, Ramakrishna S (2021b) Recent studies on recycled PET fibers: production and applications: a review. Materials Circular Economy 3(1):4. https://doi.org/10.1007/s42824-020-00014-y
Sadeghi, B., Marfavi, Y., AliAkbari, R., Kowsari, E., Borbor Ajdari, F., & Ramakrishna, S. (2021a). Recent studies on recycled PET fibers: production and applications: a review. Materials Circular Economy, 3(1). https://doi.org/10.1007/s42824-020-00014-y
Sandin G, Peters GM (2018) Environmental impact of textile reuse and recycling–a review. J Clean Prod. https://doi.org/10.1016/j.jclepro.2018.02.266
Shanmugam, V., Das, O., Neisiany, R. E., Babu, K., Singh, S., Hedenqvist, M. S., Berto, F., & Ramakrishna, S. (2020). Polymer recycling in additive manufacturing: an opportunity for the circular economy. Materials Circular Economy, 2(1). https://doi.org/10.1007/s42824-020-00012-0
Sinclair, R. (2015). Textiles and fashion: materials, design and technology (1st ed.). Woodhead Publishing Limited.
Sinditêxtil - SP. (2012). Retalho Fashion – projeto de reciclagem une meio ambiente e inclusão social. Sindicato Das Indústrias de Fiação e Tecelagem Do Estado de São Paulo., Ano VII. http://www.sinditextilsp.org.br/jornal/sindi_25.pdf
Siqueira MU, Contin B, Fernandes PRB, Ruschel-Soares R, Siqueira PU, Baruque-Ramos J (2022) Brazilian agro-industrial wastes as potential textile and other raw materials: a sustainable approach. Materials Circular Economy 4(1):9. https://doi.org/10.1007/s42824-021-00050-2
Subramanian K, Chopra SS, Cakin E, Li X, Lin CSK (2020) Environmental life cycle assessment of textile bio-recycling–valorizing cotton-polyester textile waste to pet fiber and glucose syrup. Resour Conserv Recycl 161(June):104989. https://doi.org/10.1016/j.resconrec.2020.104989
Sustainable Apparel Coalition - SAC. (2020a). Higg Materials Sustainability Index-polyester fabric.
Sustainable Apparel Coalition - SAC. (2020b). Higgs Materials Sustainability Index (MSI).
Tausif M, Jabbar A, Naeem MS, Basit A, Ahmad F, Cassidy T (2018) Cotton in the new millennium: advances, economics, perceptions and problems. Text Prog 50(1):1–66. https://doi.org/10.1080/00405167.2018.1528095
The Textile Exchange. (2018). Organic cotton market report 2018.
The Textile Institute. (2002). Textile terms and definitions (M. J. Denton & P. N. Daniels (eds.); 11th ed.).
Thiounn, T., & Smith, R. C. (2020). Advances and approaches for chemical recycling of plastic waste. December 2019, 1347–1364. https://doi.org/10.1002/pol.20190261
van der Velden NM, Patel MK, Vogtländer JG (2014) LCA benchmarking study on textiles made of cotton, polyester, nylon, acryl, or elastane. The International Journal of Life Cycle Assessment 19(2):331–356. https://doi.org/10.1007/s11367-013-0626-9
Veiga, J. E. da. (2006). Desenvolvimento sustentável.
Ciclo Vivo. (2020). Brasil recicla 311 mil toneladas de garrafas PET em 2019. https://ciclovivo.com.br/inovacao/negocios/brasil-recicla-311-mil-toneladas-de-garrafas-pet-em-2019/
Wagaye, B. T., Adamu, B. F., & Jhatial, A. K. (2020). Recycled cotton fibers for melange yarn manufacturing (pp. 529–546). https://doi.org/10.1007/978-981-15-9169-3_21
Wang, H., & Memon, H. (2020). Introduction (pp. 1–13). https://doi.org/10.1007/978-981-15-9169-3_1
Yang T, Luo J, Nowack B (2021) Characterization of nanoplastics, fibrils, and microplastics released during washing and abrasion of polyester textiles. Environ Sci Technol 55(23):15873–15881. https://doi.org/10.1021/acs.est.1c04826
Zhu, J., Yang, Y., Yi, L. I., Pinghua, X. U., & Wang, L. (2020). Water footprint calculation and assessment of viscose textile. Industria Textila, 71(1), 33–40. https://doi.org/10.35530/IT.071.01.1642
Zonatti, W. F. (2013). Estudo interdisciplinar entre reciclagem têxtil e o design : avaliação de compósitos produzidos com fibras de algodão. 195.
Zonatti, W. F. (2016). Geração de resíduos sólidos da indústria brasileira têxtil e de confecção : materiais e processos para reuso e reciclagem.
Acknowledgements
The authors gratefully acknowledge CAPES (Coordination for the Improvement of Higher Education Personnel of Brazilian Education Ministry).
Author information
Authors and Affiliations
Contributions
The authors, RRS, BC, MUS, NRS, PRBF, and JBR, contributed to the conception and design of the study. Material preparation, data collection, and analysis were performed by RRS, BC, MUS, NRS, and PRBF. The first draft of the manuscript was written by RRS and BC, while MUS, NRS, PRBF, and JBR helped with the writing, revision, and translation of the work. Supervision was performed by JBR. All authors, RRS, BC, MUS, NRS, PRBF, and JBR, read and approved the final manuscript.
Corresponding author
Ethics declarations
Conflict of Interest
The authors declare no competing interests.
Additional information
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
This article is part of the Topical Collection on Natural Fibers: Materials of the Future
Rights and permissions
About this article
Cite this article
Ruschel-Soares, R., Contin, B., Siqueira, M.U. et al. Environmental Impacts of Polyester-Cotton Blend Compared to Cotton Fiber in Brazil. Mater Circ Econ 4, 13 (2022). https://doi.org/10.1007/s42824-022-00056-4
Received:
Revised:
Accepted:
Published:
DOI: https://doi.org/10.1007/s42824-022-00056-4