Abstract
Facilitating integrated computational materials engineering (ICME) in the digitized world necessitates facilitating a network of participants (material scientists, systems designers, software developers, service customers) to share material/product/manufacturing process/market data, information, knowledge, and resources instantly and collaborate so as to facilitate a cost-effective co-creation of value supporting open innovation. Industry 4.0, a transformative industrial revolution with its new product development paradigms like cloud-based design and cloud-based manufacturing, supports this need. In this paper, we present the architecture and functionalities of a cloud-based computational platform to facilitate mass collaboration and open innovation thereby supporting integrated material and product realization to institutionalize ICME in industry. We illustrate the efficacy of the proposed cloud-based platform using a hot rolling example problem to produce a steel rod. Using this example, we illustrate the utility of the cloud-based platform in seamless, yet controllable, information, knowledge, and resource sharing thereby supporting the integrated design of materials, products, and manufacturing processes.








Similar content being viewed by others
Explore related subjects
Discover the latest articles and news from researchers in related subjects, suggested using machine learning.References
National Research Council; Division on Engineering and Physical Sciences; National Materials Advisory Board; Committee on Integrated Computational Materials Engineering (2008) Integrated computational materials engineering: a transformational discipline for improved competitiveness and national security. National Academies Press
Horstemeyer MF (2012) Integrated computational materials engineering (ICME) for metals: using multiscale modeling to invigorate engineering design with science. John Wiley & Sons
Thames L, Schaefer D (2017) Cybersecurity for Industry 4.0. Springer
Beitz W, Pahl G, Grote K (1996) Engineering design: a systematic approach. MRS Bull:71
Suh NP (1990) The principles of design. Oxford University Press on Demand, Oxford
Franke N, Von Hippel E, Schreier M (2006) Finding commercially attractive user innovations: a test of lead-user theory. J Prod Innov Manag 23(4):301–315
Wu D, Thames JL, Rosen DW, Schaefer D Towards a cloud-based design and manufacturing paradigm: looking backward, looking forward, Proc. ASME 2012 International Design Engineering Technical Conferences and Computers and Information in Engineering Conference, American Society of Mechanical Engineers, pp 315–328
McDowell DL (2018) Microstructure-sensitive computational structure-property relations in materials design. Computational Materials System Design. Springer, pp 1–25
Nellippallil AB, Mohan P, Allen JK, Mistree F (2018) Robust concept exploration of materials, products and associated manufacturing processes. ASME IDETC
Mistree F, Smith W, Bras B, Allen J, Muster D (1990) Decision-based design: a contemporary paradigm for ship design, Transactions. Society of Naval Architects and Marine Engineers 98:565–597
Gero JS (1990) Design prototypes: a knowledge representation schema for design. AI Mag 11(4):26
Shupe JA (1988) Decision-based design: taxonomy and implementation, Ph.D. Dissertation, Department of Mechanical Engineering, University of Houston, Houston, Texas,
Hazelrigg GA (1996) Systems engineering: an approach to information-based design. Prentice Hall, Upper Saddle River, NJ
Ming Z, Nellippallil AB, Yan Y, Wang G, Goh CH, Allen JK, Mistree F (2018) PDSIDES—a knowledge-based platform for decision support in the design of engineering systems. J Comput Inf Sci Eng 18(4):041001
Ming Z, Yan Y, Wang G, Panchal JH, Goh CH, Allen JK, Mistree F (2016) Ontology-based executable design decision template representation and reuse. Artif Intell Eng Des Anal Manuf 30:390–405
Musen MA (2015) The protégé project: a look back and a look forward. AI Matters 1(4):4–12
Ming Z, Wang G, Yan Y, Dal Santo J, Allen JK, Mistree F (2017) An ontology for reusable and executable decision templates. J Comput Inf Sci Eng 17(3):031008
Ming Z, Wang G, Yan Y, Panchal JH, Goh D, Allen JK, Mistree F (2017) Ontology-based representation of design decision hierarchies. J Comput Inf Sci Eng 18:011001
Mistree F, Hughes OF, Bras B (1993) Compromise decision support problem and the adaptive linear programming algorithm. Prog Astronaut Aeronaut 150:251–251
Mistree F, Lewis K, Stonis L (1994) Selection in the conceptual design of aircraft. AIAA J:1153–1166
Wang R, Nellippallil AB, Wang G, Yan Y, Allen JK, Mistree F (2018) Systematic design space exploration using a template-based ontological method. Adv Eng Inform 36:163–177
Chen W, Allen JK, Mistree F (1997) A robust concept exploration method for enhancing productivity in concurrent systems design. Concurr Eng 5(3):203–217
Simpson TW, Chen W, Allen JK, Mistree F Conceptual design of a family of products through the use of the robust concept exploration method. In: Proc. 6th. AIAA/USAF/NASA/ISSMO Symposium on Multidisciplinary Analysis and Optimization, pp 1535–1545
Choi H, McDowell DL, Allen JK, Rosen D, Mistree F (2008) An inductive design exploration method for robust multiscale materials design. J Mech Des 130(3):031402
Nellippallil AB, Allen JK, Mistree F, Vignesh R, Gautham BP, Singh AK (2017) A goal-oriented, inverse decision-based design method to achieve the vertical and horizontal integration of models in a hot-rod rolling process chain. ASME Design Automation Conference Cleveland, Ohio
Nellippallil AB, Rangaraj V, Gautham B, Singh AK, Allen JK, Mistree F (2018) An inverse, decision-based design method for integrated design exploration of materials, products, and manufacturing processes. J Mech Des 140(11):111403
Nellippallil AB (2018) The integrated realization of materials, products and associated manufacturing processes, Doctoral Dissertation, University of Oklahoma, Norman
Reddy R, Smith W, Mistree F, Bras B, Chen W, Malhotra A, Badhrinath K, Lautenschlager U, Pakala R, Vadde S (1992) DSIDES User Manual. Systems Design Laboratory, Department of Mechanical Engineering, University of Houston, Houston, Texas
Wu D, Rosen DW, Wang L, Schaefer D (2015) Cloud-based design and manufacturing: a new paradigm in digital manufacturing and design innovation. Comput Aided Des 59:1–14
Panchal JH, Fernández MG, Allen JK, Paredis CJ, Mistree F Facilitating meta-design via separation of problem, product, and process information. In: Proc. ASME 2005 International Mechanical Engineering Congress and Exposition. American Society of Mechanical Engineers, pp 49–62
Panchal JH, Fernández MG, Paredis CJJ, Mistree F (2004) Reusable design processes via modular, executable, decision-centric templates. In: AIAA/ISSMO Multidisciplinary Analysis and Optimization Conference, Albany, NY Paper Number AIAA-2004-4601
Lewis K, Mistree F (1998) Collaborative, sequential, and isolated decisions in design. J Mech Des 120(4):643–652
Panchal JH, Gero Fernández M, Paredis CJ, Allen JK, Mistree F (2009) A modular decision-centric approach for reusable design processes. Concurr Eng 17(1):5–19
Montgomery DC (2008) Design and analysis of experiments. John Wiley & Sons
Simpson TW, Poplinski J, Koch PN, Allen JK (2001) Metamodels for computer-based engineering design: survey and recommendations. Eng Comput 17(2):129–150
Mistree F, Hughes OF, Bras BA (1993) The compromise decision support problem and the adaptive linear programming algorithm. In: Kamat MP (ed) Structural Optimization: Status and Promise. AIAA, Washington, DC, pp 247–286
Chen W, Allen JK, Tsui K-L, Mistree F (1996) A procedure for robust design: minimizing variations caused by noise factors and control factors. J Mech Des 118(4):478–485
Choi H-J, Austin R, Allen JK, McDowell DL, Mistree F, Benson DJ (2005) An approach for robust design of reactive power metal mixtures based on non-deterministic micro-scale shock simulation. J Computer-Aided Mater Des 12(1):57–85
Nellippallil AB, Song KN, Goh C-H, Zagade P, Gautham B, Allen JK, Mistree F (2017) A goal-oriented, sequential, inverse design method for the horizontal integration of a multistage hot rod rolling system. J Mech Des 139(3):031403
Shukla R, Goyal S, Singh AK, Panchal JH, Allen JK, Mistree F (2015) Design exploration for determining the set points of continuous casting operation: an industrial application. J Manuf Sci Eng 137(3):034503
Sinha A, Bera N, Allen JK, Panchal JH, Mistree F (2013) Uncertainty management in the design of multiscale systems. J Mech Des 135(1):011008
Fonville TF, Nellippallil AB, Horstemeyer MF, Allen JK, and Mistree F (2019) A goal-oriented, inverse decision-based design method for multi-component product design. ASME Design Automation ConferenceAnaheim, CA. Paper Number: IDETC2019–97388. Accepted
Gautham B, Singh AK, Ghaisas SS, Reddy SS, Mistree F (2013) PREMΛP: a platform for the realization of engineered materials and products, ICoRD’13. Springer, pp 1301–1313
Milisavljevic-Syed J, Allen JK, Commuri S, Mistree F (2019) Design of networked manufacturing systems for Industry 4.0. In: CIRP manufacturing systems conference
Yadav A, Das AK, Allen JK, Mistree F (2019) A computational framework to support social entrepreneurs in creating value for rural communities in India ASME Design Automation ConferenceAnaheim, CA Paper Number: IDETC2019–97375. Accepted
Acknowledgments
Anand Balu Nellippallil thanks the Systems Realization Laboratory, University of Oklahoma, for supporting him.
Funding
This work was financially supported by Tata Consultancy Services Research, Pune (Grant No. 105-373200) and by the John and Mary Moore Chairs and L.A. Comp Chair at the University of Oklahoma.
Author information
Authors and Affiliations
Corresponding author
Ethics declarations
Conflict of Interest
The authors declare that they have no conflict of interest.
Additional information
Publisher’s Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
About this article
Cite this article
Nellippallil, A.B., Ming, Z., Allen, J.K. et al. Cloud-Based Materials and Product Realization—Fostering ICME Via Industry 4.0. Integr Mater Manuf Innov 8, 107–121 (2019). https://doi.org/10.1007/s40192-019-00139-2
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s40192-019-00139-2