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Nano Structured Plasma Spray Coating for Wear and High Temperature Corrosion Resistance Applications

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Abstract

The nano structured coating is a major challenge today to improve the different mechanical properties, wear and high temperature corrosion resistance behaviour of different industrial alloys. This paper is a review on synthesis of nano powder, plasma spraying methods, techniques of nano structured coating by plasma spray method, mechanical properties, tribological properties and high temperature corrosion behaviour of nano structured coating. Nano structured coatings of ceramic powders/composites are being developed for wide variety of applications like boiler, turbine and aerospace industries, which requires the resistance against wear, corrosion, erosion etc. The nano sized powders are subjected to agglomeration by spray drying, after which nano structured coating can be successfully applied over the substrate. Nano structured coating shows improved mechanical wear resistance and high temperature corrosion resistance. The significant improvement of wear and corrosion resistance is mainly attributed to formation of semi molten nano zones in case of nano structured coatings. The future scope of application of nano structured coating has also been highlighted in this paper.

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Authors and Affiliations

  1. NDT & Metallurgy Group, CSIR-Central Mechanical Engineering Research Institute, Durgapur, 713209, India

    D. Ghosh, A. K. Shukla & H. Roy

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  1. D. Ghosh
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  2. A. K. Shukla
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Correspondence to D. Ghosh.

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Ghosh, D., Shukla, A.K. & Roy, H. Nano Structured Plasma Spray Coating for Wear and High Temperature Corrosion Resistance Applications. J. Inst. Eng. India Ser. D 95, 57–64 (2014). https://doi.org/10.1007/s40033-014-0034-8

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  • DOI: https://doi.org/10.1007/s40033-014-0034-8

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