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Wide-Gap Repair of Mar-M247 Superalloy via Powder Metallurgy Route

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Abstract

Wide-gap defects repair of Mar-M247 superalloy was investigated by utilizing powder metallurgy. New interlayer alloy with relatively high content of B and Zr was designed based on the isothermal solidification principle. The interlayer alloy is characterized by relative low melting temperature (1100 °C), and the contact angle of interlayer on the Mar-M247 substrate is ~ 70º. Based on the thermodynamic calculation results, the mixture powders with 80 wt% substrate powder and 20 wt% interlayer alloy powder was used as a filler to repair the wide gap with width of 2 mm. After repaired at 1230 °C for 2 h, near-fully dense gap was obtained. MC-type carbides, MB2-type boride, M3B2-type boride and Ni5(Zr,Hf)-type intermetallic were observed in the liquid zone. After post-weld heat treatment, the block borides, chain carbides and eutectic are successfully removed, and the tensile strength of the bonding zone is close to that of the Mar-M247 superalloy.

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Data and code Availability

The datasets used and/or analyzed during the current study are available from the corresponding author (Ye Liu) on reasonable request.

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Acknowledgements

This work is supported by the fund of State Key Laboratory of Long-life High Temperature Materials (DTCC28EE200792), National Natural Science Foundation of China (51974029, 52074032, 52101152), Natural Science and Technology Major Project (2017-VI-0014-0086), Fundamental Research Funds for the Central Universities (FRF-BD-20-23 A, FRF-GF-20-27B), 111 project (B170003), Provincial Natural Science Foundation of Hunan (2022JJ40438, 2022JJ30564) and the 2022 opening subject of State Key Laboratory of Powder Metallurgy.

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    Authors and Affiliations

    1. State Key Laboratory of Long-Life High Temperature Materials, 618000, Deyang, People’s Republic of China

      Xiufang Gong, Tianjian Wang & Zhenhuan Gao

    2. Dongfang Electric Corporation Dongfang Turbine Co.,LTD, 618000, Deyang, People’s Republic of China

      Xiufang Gong, Tianjian Wang & Zhenhuan Gao

    3. Beijing Advanced Innovation Center for Materials Genome Engineering, Institute for Advanced Materials and Technology, University of Science and Technology Beijing, 100083, Beijing, People’s Republic of China

      Yankang Yu, Lin Zhang & Xuanhui Qu

    4. School of Materials Science and Engineering, Xiangtan University, 411105, Xiangtan, People’s Republic of China

      Ye Liu, Xu Chen & Shuang He

    5. State Key Laboratory of Powder Metallurgy, Central South University, Hunan, 410083, Changsha, People’s Republic of China

      Yankang Yu

    6. International Joint Laboratory for Light Alloys (MOE), College of Materials Science and Engineering, Chongqing University, 400044, Chongqing, People’s Republic of China

      Hou Ziyong

    7. Shenyang National Laboratory for Materials Science, Chongqing University, 400044, Chongqing, People’s Republic of China

      Hou Ziyong

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    Gong, X., Yu, Y., Wang, T. et al. Wide-Gap Repair of Mar-M247 Superalloy via Powder Metallurgy Route. Met. Mater. Int. 29, 3286–3297 (2023). https://doi.org/10.1007/s12540-023-01443-5

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