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Investigation on Delamination Characteristics of 2-Ply Clad Metals and Adhesive Joints for Aluminum/Stainless Steel via the Peel Test

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Abstract

Bonding properties are important for metallic multilayer composites (MMCs) comprising different materials or materials with different mechanical properties. In this study, we fabricated 2-ply Al/stainless steel (STS) clad metals and Al/adhesive (adh)/STS joints. To manufacture samples with various mechanical properties, T6 heat treatment was performed on clad metals, and adhesive joints of several thicknesses were prepared. For each sample, the bonding strength was characterized via a T-peel test and the results were analyzed using the peeling angle. For 2-ply Al/STS clad metals, the T6 heat treatment resulted in opposite trends in the mechanical properties. The bonding strength of 2-ply Al/STS clad metals was affected by the peeling angle, i.e., a small peeling angle provided a small bonding strength at the interface. However, for the 2-ply Al/adh/STS joints, the bonding strength of adhesives on metals depended on each adherend of the stress state. As the difference in mechanical properties between the two adherends increased, the difference in each peeling angle of Al and STS also increased. The peeling angle of adherends reached a limiting value when the sample contacted the clamping jig head; therefore, a new term, apparent bonding strength (ABS), is necessary to differentiate this new strength from the bonding strength obtained under non-contact conditions. We believe that the concept of peeling angle and ABS proposed herein will play a crucial role in describing the delamination behavior and bonding strength of MMCs via the peel test.

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Acknowledgements

This work was supported by Korea Institute for Advancement of Technology (KIAT) grant funded by the Korea Government (MOTIE) (P0002019), as part of the Competency Development Program for Industry Specialists, and the Human Resources Development program (No. 20204030200030) of the Korea Institute of Energy Technolohy Evaluation and Planning (KETEP) grant funded by the Korea government Ministry of Trade, Industry and Energy. The authors would like to express special thanks to Korea Clad Tech Co. Ltd. for their support with clad metals.

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Authors

Contributions

Jun-Hyung Sim: Conceptualization, Formal analysis, Writing - Original Draft, Investigation Yungeun Ha: Conceptualization, Formal analysis Min-Kyun Kim: Validation Min-Joong Kim: Writing - Review & Editing, Validation Young-Rae Cho: Supervision, Writing - Review & Editing, Project administration.

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Correspondence to Young-Rae Cho.

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Sim, JH., Ha, Y., Kim, MK. et al. Investigation on Delamination Characteristics of 2-Ply Clad Metals and Adhesive Joints for Aluminum/Stainless Steel via the Peel Test. Met. Mater. Int. 28, 361–369 (2022). https://doi.org/10.1007/s12540-021-01012-8

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