Abstract
In this paper, characteristics of residual stress in pearlitic steel wire drawn by a non-circular drawing (NCD) sequence with two processing routes, NCDA and NCDB, were experimentally and numerically investigated up to the 12th pass in comparison with conventional wire drawing (WD). For experimental investigation of the axial residual stress at the surface of the drawn wire, destructive (deflection) and non-destructive methods were employed. According to the experimental results, axial surface residual stress of the drawn wire by the NCD sequence was lower and more homogeneous compared to the conventional WD. Based on the elasto-plastic numerical simulation results from the surface to the center of the drawn wire using a commercial DEFORM-3D, an empirical relationship between residual stress and reduction of area was determined to predict the residual stress evolution in the multi-pass WD, NCDA, and NCDB, in that order. From the results of this investigation, it can be construed that the NCD sequence, especially the NCDB, might be helpful in improving the residual stress characteristics of pearlitic steel wire to improve its mechanical behavior and service life.
Similar content being viewed by others
References
J. W. Pilarczyk, H. Dyja, B. Goils, and E. Tabuda, Met. Mater. Int. 4, 727 (1998).
Y. Shiota, Y. Tomota, A. Moriai, and T. Kamiyama, Met. Mater. Int. 11, 371 (2005).
J. M. Atienza, M. Elices, J. Ruiz-Hervias, L. Caballero, and V. Valiente, Met. Mater. Int. 13, 139 (2007).
J.-K. Hwang, I. H. Son, J.-Y. Yoo, A. Zaragan, and N. K. Kim, Met. Mater. Int. 21, 815 (2015).
J. M. Atienza, J. Ruiz-Hervias, M. L. Martinez-Perz, F. J. Mompean, M. Garcia-Hernandez, and M. Elices, Scr. Mater. 52, 1223 (2005).
T. Kuboki, K. Nishida, T. Sakaki, and M. Murata, J. Mater. Process. Tech. 204, 162 (2008).
K. Van Acker, J. Root, P. Van Houtte, and E. Aernoudt, Acta Mater. 44, 4039 (1996).
M. L. Martinez-Perez, F. J. Mompean, J. Ruiz-Hervias, C. R. Borlado, J. M. Atienza, T. Buslaps, et al., Acta Mater. 52, 5303 (2004).
S. K. Lee, D. W. Kim, M. S. Jeong, and B. M. Kim, Mater. Design 34, 363 (2012).
S. K. Hwang, H. M. Baek, J. W. Lee, I. H. Son, Y. T. Im, and C. M. Bae, J. Mater. Process. Tech. 214, 318 (2014).
S. K. Hwang, H. M. Baek, H. S. Joo, and Y. T. Im, Met. Mater. Int. 21, 391 (2015).
H. S. Joo, S. K. Hwang, H. M. Baek, Y. T. Im, I. H. Son, and C. M. Bae, J. Mater. Process. Tech. 216, 348 (2015).
H. M. Baek, S. K. Hwang, H. S. Joo, Y. T. Im, I. H. Son, and C. M. Bae, Mater. Design 62, 137 (2014).
N. Pholdee, H. M. Baek, S. Bureerat, and Y. T. Im, J. Mech. Sci. Tech. 29, 3427 (2015).
G. Totten, M. Howes, and T. Inoue, Handbook of Residual Stress and Deformation of Steel, ASM International, Materials Park, Ohio, USA (2002).
W. F. Smith, Structure and Properties of Engineering Alloys, McGraw-Hill, New York, USA (1993).
T. Massé, Y. Chastel, P. Montmitonnet, C. Bobadilla, N. Persem, and S. Foissey, J. Mater. Process. Tech. 211, 103 (2011).
Y. Lee, H. J. Kim, and S. M. Hwang, J. Mater. Process. Tech. 114, 129 (2001).
S. Sato, K. Wagatsuma, S. Suzuki, M. Kumagai, M. Imafuku, T. Shobu, et al., Mater. Charact. 83, 152 (2013).
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Baek, H.M., Hwang, S.K., Son, IH. et al. Residual stress characteristics in a non-circular drawing sequence of pearlitic steel wire. Met. Mater. Int. 22, 1083–1090 (2016). https://doi.org/10.1007/s12540-016-6196-1
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s12540-016-6196-1