Abstract
This paper presents the application of multi scale techniques to the simulation of sheet metal forming using the one-step method. When a blank flows over the die radius, it undergoes a complex cycle of bending and unbending. First, we describe an original model for the prediction of residual plastic deformation and stresses in the blank section. This model, working on a scale about one hundred times smaller than the element size, has been implemented in SIMEX, one-step sheet metal forming simulation code. The utilisation of this multi-scale modeling technique improves greatly the accuracy of the solution. Finally, we discuss the implications of this analysis on the prediction of springback in metal forming.
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Acknowledgements
The author would like to thank the RENAULT participants to MACARENA project (in particular Mr. Pierre LORY) for their cooperation.
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Part of the work presented has been carried out within the framework of the RNTL MACARENA project (grant number 02 4 93 0305). The support of the French Ministry of Industry is dutifully acknowledged.
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Di Pasquale, E. Semi-analytical models for flexure deformation in one-step simulation of sheet metal forming. Int J Mater Form 12, 197–210 (2019). https://doi.org/10.1007/s12289-017-1376-1
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DOI: https://doi.org/10.1007/s12289-017-1376-1