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A study on the efficiency improvement of a passive oil damper using an MR accumulator

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Abstract

This study describes the development, modeling, and testing of a hybrid damper for semi-active suspension. The goal of this study is to improve the performance of conventional passive oil dampers using a magneto-rheological (MR) accumulator that consists of a gas accumulator and an MR device. The level of damping is continuously variable by means of control of the applied current in an MR device that is fitted to a floating piston that separates the gas and oil chamber. A small MR device is used to resist the movement of the floating piston. At first, a mathematical model that describes all flows within the damper is formulated and developed in Matlab/Simulink. The MR device is also devised. A mathematical model is adopted to characterize the performance of the device. The formulas derived for the different components of the damper force are combined into a full damper model. Then, the applicability of the MR device to a conventional passive oil damper is tested in a manufactured test environment and evaluated in terms of the damping force vs. the piston velocity. From the results, it is possible to ascertain the MF device’s capability to work as a damper that can supply a variable damping force. Moreover, this research affords a lot of new information about the applicability of MR devices and improvement of the damping force.

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Correspondence to Myeoung-Kwan Park.

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This paper was recommended for publication in revised form by Associate Editor Eung-Soo Shin

Myeong-Kwan Park received the M.S. and Ph.D. degrees from Tokyo Institute of Technology, Tokyo, Japan, in 1988 and 1991, respectively, in mechanical engineering. From 1991 to 1992, he served as a Research Associate in Department Mechanical Engineering, Tokyo Institute of Technology. He is currently a full professor with Department of Mechanical Engineering and a Researcher in the Research Institute of Mechanical Technology at Pusan National University. His research interests are in hydraulic and smart fluid such as magnetic fluid, ER fluid and MR fluid.

Young-Won Yun was born in Busan, Korea, in 1973. He received his B.S. in Mechanical Engineering from Dong-a University, Busan, Korea, in 2000. He also received his M.S. in Mechanical Engineering from Pusan National University, Busan, Korea, in 2003. He is currently working toward his Ph. D at Pusan National University. His current research interests are Electro-hydraulic systems and a robust controller.

Seong-Min Lee received the B.S. degree in Mechanical Engineering from Dong-a University in 2002. He also received his M.S. degree in Interdisciplinary programs in Mechatronics from Pusan National University in 2004, and now is a Ph.D. Candidate in Interdisciplinary in Mechatronics at Pusan National University in Korea. His research field is hydraulic control systems, hydraulic component design and energy saving in hydraulic systems.

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Yun, YW., Lee, SM. & Park, MK. A study on the efficiency improvement of a passive oil damper using an MR accumulator. J Mech Sci Technol 24, 2297–2305 (2010). https://doi.org/10.1007/s12206-010-0801-x

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  • DOI: https://doi.org/10.1007/s12206-010-0801-x

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