Abstract
In this work, two different Ni-base powders, namely, ProXon 21021 (P21) and ProXon 21031 (P31), were sprayed onto a steel substrate 35CrMo4 using a thermal flame spray technique. The morphology and chemical composition of the phases that are present in the powders and coatings were characterized by using X-ray diffraction (XRD), scanning electron microscopy (SEM), and energy dispersive spectroscopy (EDS). The hardness and wear resistance of the coatings were investigated. The XRD analysis revealed that the phases present in the coatings are different from the initial powders. In addition, some inhomogeneities such as oxides, porosity, and unmelted particles were observed by SEM. It was found that the P31 spray-coated exhibited higher microhardness, higher wear resistance, and significantly lower friction coefficient in comparison with those of P21 coatings.
Similar content being viewed by others
References
Z. Zeng, N. Sakoda, T. Tajiri, and S. Kuroda: Surf. Coat. Technol., 2008, vol. 203, pp. 284-90.
L. Zhao and N. Lugscheider: Surf. Coat. Technol., 2000, vol. 162, pp. 6-10.
M.A. Bradai, N. Bounar, A. Benabbas, and A. Ati: J. Mater. Process. Technol., 2008, vol. 200, pp. 410-15.
M.A. Bradai, M. Braccini, A. Ati, N. Bounar, and A. Benabbas: Surf. Coat. Technol., 2008, vol. 202, pp. 4538-43.
B. Uyulgan, H. Cetinel, I. Ozdemir, C. Tekmen, S.C. Okumus, and E Celik: Surf. Coat. Technol., 2003, vols. 174-5, pp. 1082–88.
M. Laribi, A.B. Vannes, and D. Treheux: Wear, 2007, vol. 262, pp. 1330-36.
T. Palathai, J. Tharajak, and N. Sombatsompop: Mater. Sci. Eng. A, 2008, vol. 485, pp. 866-73.
M. Selvaraj, K. Maruthan, S. Palraj, and G. Venkatachari: Progress. Org. Coat, 2010, vol. 67, pp. 339-47.
F.-L. Toma, L.-M. Berger, T. Naumann, and S. Langner: Surf. Coat. Technol., 2008, vol. 202, pp. 4343-48.
J. Zhang, J. He, Y. Dong, X. Li, and D. Yan: J. Mater. Process. Technol., 2008, vol. 197, pp. 31-35.
M. Magnani, P.H. Suegama, N. Espallargas, S. Dosta, C.S. Fugivara, J.M. Guilemany, and A.V. Benedetti: Surf. Coat. Technol., 2008, vol. 202, pp. 4746-57.
R.J.K. Wood: Inter. J. Refract. Met. Hard. Mater., 2010, vol. 28, pp. 82-94.
L. Pawlowski: The Science and Engineering of Thermal Spray Coatings, Wiley, Chichester, UK, 1995.
K. Cooke, G. Oliver, V. Buchanan, and N. Palmer: Surf. Coat. Technol., 2007, vol. 202, pp. 185-88.
M. Laribi, A.B. Vannes, and D. Treheux: Surf. Coat. Technol., 2006, vol. 200, pp. 2704-10.
R. Gonzalez, M. Cadenas, R. Fernandez, J.L. Cortizo, and E. Rodriguez: Wear, 2007, vol. 262, pp. 301-07.
M.H. Regina, P. Rodriguez, Ramon S.C. Paredes, S.H. Wido, and A. Calixto: Surf. Coat. Technol., 2007, vol. 202, pp. 172–79.
S.H. Zhang, M.X. Li, J.H. Yoon, and T.Y Cho: Mater. Chem. Phys., 2008, vol. 112, pp. 668-74.
A. Hidouci, J.M. Pelletier, F. Ducoin, D. Dezert, and R.E. Guerjouma: Surf. Coat. Technol., 2000, vol. 123, pp. 17-23.
W. Brandl, G. Marginean, N. Marginean, V. Chirila, and D. Utu: Corr. Sci, 2007, vol. 49, pp. 3765-71.
J.G. La Barbera-Sosa, Y.Y. Santana, M.H. Staia, D. Chicot, J. Lesage, J. Caro, G. Mesmacque, and E.S. Puchi-Cabrera: Surf. Coat. Technol., 2008, vol. 202, pp. 4552-59.
H. Skulev, S. Malinov, W. Sha, and P.A.M. Basheer: Surf. Coat. Technol., 2005, vol. 197, pp. 177-84.
X.C. Zhang, B.S. Xu, F.Z. Xuan, H.D. Wang, and Y.X. Wu: J. Alloys. Compd., 2009, vol. 473, pp. 145-51.
T.Y. Cho, J.H. Yoon, J.Y. Cho, Y.K. Joo, J.H. Kang, S. Zhang, H.G. Chun, and S.C. Kwon: Surf. Coat. Technol., 2009, vol. 203, pp. 3250-53.
W. Tian, Y. Wang, and Y. Yang: Wear, 2008, vol. 265, pp. 1700-07.
D.I. Pantelis, P. Psyllaki, and N. Alexopoulos: Wear, 2000, vol. 237, pp. 197-204.
S. Tao, Z. Yin, X. Zhou, and C. Ding: Tribol. Int., 2010, vol. 43, pp. 69-75.
S. Kumar, V. Selvarajan, P.V.A. Padmanabhan, and K.P. Sreekumar: Surf. Coat. Technol., 2006, vol. 201, pp. 1267-75.
J. Guo, X. Bin-shi, W. Hai-dou, L. Qing-fen, W. Shi-cheng: Mater. Sci. Eng. A, 2006, vols. 435–436, pp. 66–73.
H.W. Jin, C.G. Park, and M.C. Kim: Curr. Appl. Physl, 2001, vol. 1, pp. 473-77.
Author information
Authors and Affiliations
Corresponding author
Additional information
Manuscript submitted February 14, 2011.
Rights and permissions
About this article
Cite this article
Amokrane, B.M., Abdelhamid, S., Youcef, M. et al. Microstructural and Mechanical Properties of Ni-Base Thermal Spray Coatings Deposited by Flame Spraying. Metall Mater Trans B 42, 932–938 (2011). https://doi.org/10.1007/s11663-011-9551-0
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11663-011-9551-0