Skip to main content
Log in

Optimizing reaction conditions and experimental studies of selective catalytic reduction of NO by CO over supported SBA-15 catalyst

  • Research Article
  • Published:
Environmental Science and Pollution Research Aims and scope Submit manuscript

Abstract

Selective catalytic reduction of NO with CO (CO-SCR) was investigated based on optimizing the operating conditions by response surface methodology (RSM) and by appropriately choosing the supported SBA-15 catalysts. The effects of the CO-SCR reaction parameters such as NO:CO molar ratios and oxygen concentrations on the catalytic performance were determined by RSM to evaluate the NO conversion using a first-order polynomial model. The CuO/SBA-15 and Fe2O3/SBA-15 catalysts were synthesized by a hydrothermal method and characterized by X-ray diffraction (XRD), atomic absorption spectroscopy (AAS), N2 adsorption-desorption (BET), scanning electron microscopy coupled to energy dispersive X-Ray spectroscopy (SEM-EDS), and Fourier transform infrared spectroscopy (FTIR) to investigate the physicochemical properties of the solids. The RSM showed a very good agreement between predicted values and experimental results with the Pareto analysis confirming the accuracy and reliability of the model. The optimized results indicated the maximum NO conversion at 500 °C with using the NO to CO molar ratio of 1:2 (500:1000 ppm) in the absence of oxygen. Under these conditions, CuO/SBA-15 catalyst achieved 99.7% of NO conversion, whereas Fe2O3/SBA-15 had 98.1% of the catalytic parameter. Catalytic tests in CO-SCR reaction were performed on both catalysts at optimum operating conditions with CuO/SBA-15 exhibiting better performance compared to that of Fe2O3/SBA-15. The results revealed that CuO/SBA-15 was a promising catalyst for CO-SCR of NO due to the well-dispersed CuO phase on SBA-15 surface that allows the solid being more tolerant to the presence of oxygen.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8

Similar content being viewed by others

References

  • Bai Y, Bian X, Wu W (2019) Catalytic properties of CuO/CeO2-Al2O3 catalysts for low concentration NO reduction with CO. Appl Surf Sci 463:435–444

    Article  CAS  Google Scholar 

  • Chen X, Hu X (2019) Removal of NOx and SO2 from the coal-fired flue gas using a rotating packed bed pilot reactor with peroxymonosulfate activated by Fe(II) and heating. Energy Fuel 7:6707–6716

    Article  Google Scholar 

  • Chen G, Gao J, Xu L, Fu X, Yin Y, Wu S, Qin Y (2012) Optimizing conditions for preparation of MnOx/RHA catalyst particle for the catalytic oxidation of NO. Adv Powder Technol 23:256–263

    Article  CAS  Google Scholar 

  • Chen C, Cao Y, Liu S, Jia W (2019) The effect of SO2 on NH3-SCO and SCR properties over Cu/SCR catalyst. Appl Surf Sci 507:145–153

    Google Scholar 

  • Cheng X, Cheng Y, Wang Z, Ma C (2018a) Comparative study of coal based catalysts for NO adsorption and NO reduction by CO. Fuel 214:230–241

    Article  CAS  Google Scholar 

  • Cheng X, Zhang X, Su D, Wang Z, Ma C (2018b) NO reduction by CO over copper catalyst supported on mixed CeO2 and Fe2O3: catalyst design and activity test. Appl Catal B Environ 239:485–501

    Article  CAS  Google Scholar 

  • Chirieac A, Dragoi B, Ungureanu A, Ciotonea C, Mazilu I, Royer S, Mamede AS, Rombi E, Ferino I, Dumitriu E (2016) Facile synthesis of highly dispersed and thermally stable copper-based nanoparticles supported on SBA-15 occluded with P123 surfactant for catalytic applications. J Catal 339:270–283

    Article  CAS  Google Scholar 

  • Cruz MGA, Oliveira APS, Fernandes FAN, Sousa FF, Oliveira AC, Filho JM, Campos AF, Rodríguez-Castellón E (2017) Fe-containing carbon obtained from ferrocene: influence of the preparation procedure on the catalytic performance in FTS reaction. Chem Eng J 317:143–156

    Article  CAS  Google Scholar 

  • El-Desoky H, Abdel-Galeila M, Khalifa A (2019) Mesoporous SiO2 (SBA-15) modified graphite electrode as highly sensitive sensor for ultra trace level determination of dapoxetine hydrochloride drug in human plasma. J Electroanal Chem 846:113157

    Article  CAS  Google Scholar 

  • Freire RM, Sousa FF, Pinheiro AL, Longhinotti E, Filho JM, Oliveira AC, Freire PTC, Ayala AP, Oliveira AC (2009) Studies of catalytic activity and coke deactivation of spinel oxides during ethylbenzene dehydrogenation. Appl Catal A Gen 359:165–179

    Article  CAS  Google Scholar 

  • Han Z, Teng Z, Wu B, Xue Z, Qin Q (2019) Effects of manganese content and calcination temperature on Mn/Zr-PILM catalyst for low-temperature selective catalytic reduction of NOx by NH3 in metallurgical sintering flue gas. Environ Sci Pollut Res 26:12920–12927

    Article  CAS  Google Scholar 

  • He D, Wang Z, Deng D, Deng S, He H, Liu L (2019) Synthesis of Cu-SSZ-13 catalyst by using different silica sources for NO-SCR by NH3. Mol Catal in Press 484:110738. https://doi.org/10.1016/j.mcat.2019.110738

    Article  CAS  Google Scholar 

  • Hosseini SG, Ahmadi R, Ghavi AA, Kashi A (2015) Synthesis and characterization of α-Fe2O3 mesoporous using SBA-15 silica as template and investigation of its catalytic activity for thermal decomposition of ammonium perchlorate particles. Powder Technol 278:316–322

    Article  CAS  Google Scholar 

  • Hu Z, Yong X, Li D, Yang RT (2020) Synergism between palladium and nickel on Pd-Ni/TiO2 for H2-SCR:a transient DRIFTS study. J Catal 381:204–214

    Article  CAS  Google Scholar 

  • Ilieva L, Pantaleo G, Velinov N, Tabakova T, Petrova P, Ivanov I, Avdeev G, Paneva D, Venezia AM (2015) NO reduction by CO over gold catalysts supported on Fe-loaded ceria. Appl Catal B Environ 174-175:176–184

    Article  CAS  Google Scholar 

  • Kondarides DI, Chafik T, Verykios XE (2000) Catalytic reduction of NO by CO over rhodium catalysts - effect of oxygen on the nature, population, and reactivity of surface species formed under reaction conditions. J Catal 191:147–164

    Article  CAS  Google Scholar 

  • Li T, Zhou Z, Xie T, Cao L, Yang J (2018) Di-metal-doped sulfur resisting perovskite catalysts for highly efficient H2-SCR of NO. Environ Sci Pollut Res 25:25504–25514

    Article  CAS  Google Scholar 

  • Luan Z, Fournier JA (2005) In situ FTIR spectroscopic investigation of active sites and adsorbate interactions in mesoporous aluminosilicate SBA-15 molecular sieves. Microporous Mesoporous Mater 79:235–240

    Article  CAS  Google Scholar 

  • Mousavi SM, Niaei A, Salari D, Panahi PN, Samandari M (2013) Modelling and optimization of Mn/activate carbon nanocatalysts for NO reduction: comparison of RSM and ANN techniques. Environ Technol 34:1377–1384

    Article  CAS  Google Scholar 

  • Mrada R, Aissat A, Cousin R, Courcot D, Siffert S (2015) Catalysts for NOx selective catalytic reduction by hydrocarbons (HC-SCR). Appl Catal A Gen 504:542–548

    Article  Google Scholar 

  • Myers RH, Montgomery DC (2002) Response surface methodology: process and product optimization using designed experiments, 2nd edn. Wiley, New York

    Google Scholar 

  • Oton LF, Oliveira AC, Araujo JCS, Araujo RS, Sousa FF, Saraiva JD, Lang R, Otubo L, Duarte GCS, Campos A (2019) Selective catalytic reduction of NOx by CO (CO-SCR) over metal-supported nanoparticles dispersed on porous alumina. Adv Powder Technol 31:464–476. https://doi.org/10.1016/j.apt.2019.11.003

    Article  CAS  Google Scholar 

  • Patel A, Shukla P, Rufford T, Wang S, Chen J, Rudolph V, Zhu Z (2011) Catalytic reduction of NO by CO over copper-oxide supported mesoporous silica. Appl Catal A Gen 409–410:55–65

    Article  Google Scholar 

  • Patel A, Shukla P, Pan GT, Chong S, Rudolph V, Zhu Z (2017) Influence of copper loading on mesoporous alumina for catalytic NO reduction in the presence of CO. J Environm Chem Eng 5:2350–2361

    Article  CAS  Google Scholar 

  • Segura Y, Cool P, Kustrowski P, Chmielarz L, Dziembaj R, Vansant EF (2005) Characterization of vanadium and titanium oxide supported SBA-15. J Phys Chem B 109:12071–12079

    Article  CAS  Google Scholar 

  • Shu D, Liu H, Chen T, Chen D, Zou X, Wang C, Li M (2020) The positive effect of siderite-derived α-Fe2O3 during coaling on the NO behavior in the presence of NH3. Environ Sci Pollut Res 27:12376. https://doi.org/10.1007/s11356-020-07829-x

    Article  CAS  Google Scholar 

  • Sierra-Pereira CA, Urquieta-González EA (2014) Reduction of NO with CO on CuO or Fe2O3 catalysts supported on TiO2 in the presence of O2, SO2 and water steam. Fuel 118:137–147

    Article  CAS  Google Scholar 

  • Soleimanzadeh H, Niaei A, Salari D, Tarjomannej A, Penner S, Grünbacher M, Hosseini SA, Mousavi SM (2019) Modeling and optimization of V2O5/TiO2 nanocatalysts for NH3-selective catalytic reduction (SCR) of NOx by RSM and ANN techniques. J Environ Manag 238:360–367

    Article  CAS  Google Scholar 

  • Song X, Li S, Ning P, Wang C, Sun X, Wang Y (2018) Preparation of Cu-Fe composite metal oxide loaded SBA-15 and its capacity for simultaneous catalytic oxidation of hydrogen sulfide and phosphine. Microporous Mesoporous Mater 259:89–98

    Article  CAS  Google Scholar 

  • Sousa FF, Oliveira AC, Filho JM, Pinheiro GS, Giotto M, Barros NA, Souza HSA, Oliveira AC (2013) Metal oxides nanoparticles from complexes on SBA-15 for glycerol conversion. Chem Eng J 228:442–448

    Article  Google Scholar 

  • Tanno K, Kurose R, Michioka T, Makino H, Komori S (2013) Direct numerical simulation of flow and surface reaction in de-NOx catalyst. Adv. Powder Technol 24:879–885

    Article  CAS  Google Scholar 

  • Villamaina R, Nova I, Tronconi E, Maunul T, Keenan M (2019) The deactivation of an NH3-SCR cu-SAPO catalyst upon exposure to non-oxidizing conditions. Appl Catal A Gen 580:11–16

    Article  CAS  Google Scholar 

  • Wang XT, Hu HP, Zhang XY, Su ZX, Yang XD (2019) Effect of iron loading on the performance and structure of Fe/ZSM-5 catalyst for the selective catalytic reduction of NO with NH3. Environ Sci Pollut Res 26:1706–1715

    Article  CAS  Google Scholar 

  • Xie T, Luo W, Zhou Z, Sun W, Wang Q, Cao L, Yang J (2019) In situ hydrogen uptake and NOx adsorption on bifunctional heterogeneous Pd/Mn/Ni for a low energy path toward selective catalytic reduction. ACS Omega 4:21340–21345

    Article  CAS  Google Scholar 

  • Xu Z, Li Y, Lin Y, Zhu T (2020) A review of the catalysts used in the reduction of NO by CO for gas purification. Environ Sci Pollut Res 27:6723. https://doi.org/10.1007/s11356-019-07469-w

    Article  CAS  Google Scholar 

  • You Y, Chen S, Li J, Zeng J, Chang H, Ma L, Li J (2020) Low-temperature selective catalytic reduction of N2O by CO over Fe-ZSM-5 catalysts in the presence of O2. J Hazard Mater 383:121117. https://doi.org/10.1016/j.jhazmat.2019.121117

    Article  CAS  Google Scholar 

  • Yu S, Lu Y, Gao F, Dong L (2020) Study on the crystal plane effect of CuO/TiO2 catalysts in NH3-SCR reaction. Catal Today 339:265–273

    Article  CAS  Google Scholar 

  • Zhang Q, Li Y, An D, Wang Y (2009) Catalytic behavior and kinetic features of FeOx/SBA-15 catalyst for selective oxidation of methane by oxygen. Appl Catal A Gen 356:103–111

    Article  CAS  Google Scholar 

  • Zhang R, Shi D, Zhao Y, Chen B, Xue J, Liang X, Lei Z (2011) The reaction of NO + C3H6 + O2 over the mesoporous SBA-15 supported transition metal catalysts. Catal Today 175:26–33

    Article  CAS  Google Scholar 

  • Zhang Y, Zhao L, Duan J, Bi S (2020) Insights into de NOx processing over Ce-modified Cu-BTC catalysts for the CO-SCR reaction at low temperature by in situ DRIFTS. Sep Purif Technol 234:116081. https://doi.org/10.1016/j.seppur.2019.116081

    Article  CAS  Google Scholar 

  • Zhao D, Huo Q, Feng J, Chmelka BF, Stucky GD (1998) Nonionic Triblock and star diblock copolymer and oligomeric surfactant syntheses of highly ordered, hydrothermally stable, mesoporous silica structures. J Am Chem Soc 120:6024–6036

    Article  CAS  Google Scholar 

  • Zhao Z, Li E, Qin Y, Liu X, Zou Y, Wu H, Zhu T (2020) Density functional theory (DFT) studies of vanadium-titanium based selective catalytic reduction (SCR) catalysts. J Environ Sci 90:119–137

    Article  Google Scholar 

Download references

Acknowledgments

The CAPES is grateful to the M.S. scholarship. The facilities of LAPEMOL from UFRN are acknowledged by XRD measurements. The authors wish to thankfully acknowledge the Central Analítica da UFC for SEM-EDS images and CETENE for the textural properties analysis data.

Funding

We would like to thank CNPq (grant no. 406629/2018-8) for the financial support.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Rinaldo S. Araújo.

Additional information

Responsible Editor: Santiago V. Luis

Publisher’s note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Souza, M.S., Araújo, R.S. & Oliveira, A.C. Optimizing reaction conditions and experimental studies of selective catalytic reduction of NO by CO over supported SBA-15 catalyst. Environ Sci Pollut Res 27, 30649–30660 (2020). https://doi.org/10.1007/s11356-020-09391-y

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11356-020-09391-y

Keywords

Navigation