The purpose of this study is to clarify the effect of tungsten-inert-gas (TIG) welding preheating on the mechanical properties of Al6061-T6 and SS400 welded joints by friction stir welding (FSW). FSW joints with and without TIG welding preheating are characterized and compared in terms of their mechanical and microstructural properties. The results show that the TIG assisted hybrid FSW welded joints (TIG-HFSW) provide an enhanced joint strength. The transversal tensile strength of the TIG-HFSW joints exhibited approximately 104% of the Al6061-T6 base metal tensile strength and was higher than that of the FSW joints. Microstructural investigations also reveal that in the HAZ and TMAZ of TIG-HFSW joints, the grains of Al6061-T6 are smaller than those of the FSW welds.
Similar content being viewed by others
References
K. Chen, W. Gan, K. Okamoto, et al., “The mechanism of grain coarsening in friction-stir welded AA5083 after heat treatment,” Metall. Mater. Trans. A, 42, 488–507 (2011).
E. Cerri and P. Leo, “Warm and room temperature deformation of friction stir welded thin aluminium sheets,” Mater. Des., 31, 1392–1402 (2010).
W. Yuan, R. S. Mishra, S. Webb, et al., “Effect of tool design and process parameters on properties of Al alloy 6016 friction stir spot welds,” J. Mater. Proc. Tech., 211, 972–977 (2011).
I. Shigematsu, Y. J. Kwon, K. Suzuki, et al., “Joining of 5083 and 6061 aluminum alloys by friction stir welding,” J. Mater. Sci. Lett., 22, 353–356 (2003).
J. J. S. Dilip, M. Koilraj, V. Sundareswaren, et al., “Microstructural characterization of dissimilar friction stir welds between AA2219 and AA5083,” Trans. Indian Inst. Metals, 63, 757–764 (2010).
M. Ghosh, K. Kumar, S. V. Kailas, and A. K. Ray, “Optimization of friction stir welding parameters for dissimilar aluminum alloys,” Mater. Des., 31, 3033–3037 (2010).
Ch. Y. Lee, W. B. Lee, J. W. Kim, et al., “Lap joint properties of FSWed dissimilar formed 5052 Al and 6061 Al alloys with different thickness,” J. Mater. Sci., 43, 3296–3304 (2008).
Y. C. Chen and K. Nakata, “Microstructural characterization and mechanical properties in friction stir welding of aluminum and titanium dissimilar alloys,” Mater. Des., 30, 469–474 (2009).
Y. C. Chen and K. Nakata, “Effect of tool geometry on microstructure and mechanical properties of friction stir lap welded magnesium alloy and steel,” Mater. Des., 30, 3913–3919 (2009).
T. Saeid, A. Abdollah-Zadeh, and B. Sazgari, “Weldability and mechanical properties of dissimilar aluminum–copper lap joints made by friction stir welding,” J. Alloys Compd, 490, 652–655 (2010).
Y. C. Chen and K. Nakata, “Effect of the surface state of steel on the microstructure and mechanical properties of dissimilar metal lap joints of aluminum and steel by friction stir welding,” Metal. Mater. Trans. A, 39, 1985–1992 (2008).
M. Movahedi, A. H. Kokabi, S. M Seyed Reihani, and H. Najafi, “Mechanical and microstructural characterization of Al-5083/St-12 lap joints made by friction stir welding,” Proc. Eng., 10, 3297–3303 (2011).
M. Merklein and A. Giera, “Laser assisted friction stir welding of drawable steel-aluminium tailored hybrids,” Int. J. Mater. Form., 1, 1299–1302 (2008).
C. M. Chen and R. Kovacevic, “Joining of Al 6061 to AISI 1018 steel by combined effects of fusion and solid state welding,” Int. J. Mach. Tools Manuf., 44, 1205–1214 (2004).
H. S. Bang, H. S. Bang, and G. H. Jeon, “A study on weldability and mechanical characteristics of dissimilar materials butt joints by laser assisted friction stir welding,” J. Korean Weld. Join. Soc., 28, 678–683 (2010).
D. K. Yaduwanshi, S. Bag, and S. Pal, “Effect of preheating in hybrid friction stir welding of aluminum alloy,” J. Mater. Eng. Perform., 23, 3794–3803 (2014).
Acknowledgments
This work was supported by the Industrial Technology Innovation Program (10049005) funded By the Ministry of Trade, Industry and Energy (MI, Korea).
Author information
Authors and Affiliations
Corresponding author
Additional information
Translated from Problemy Prochnosti, No. 1, pp. 173 – 181, January – February, 2016.
Rights and permissions
About this article
Cite this article
Bang, H., Bang, H., Hong, J.H. et al. Effect of Tungsten-Inert-Gas Preheating on Mechanical and Microstructural Properties of Friction Stir Welded Dissimilar Al Alloy and Mild Steel. Strength Mater 48, 152–159 (2016). https://doi.org/10.1007/s11223-016-9750-7
Received:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11223-016-9750-7