Skip to main content

Advertisement

Log in

Energy Analysis of the Operation of an Electric-Arc Furnace at a Steel Company in Turkey

  • Published:
Metallurgist Aims and scope

This article reports the results of an energy analysis, based on the first law of thermodynamics, that was performed for an electric-arc furnace (EAF) at a Turkish company. The first step in the analysis was determining the forms in which energy enters the furnace – electrical energy, and chemical energy generated by an exothermic reaction. Then the forms in which energy leaves the furnace were determined: the energy transported out of the EAF by liquid steel, slag, dust, metal particles in the slag, furnace gases, and coolant water. The amounts of heat lost from the EAF and the electrodes by conduction, convection, and radiation were determined by using the appropriate equations in the scientific literature.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6

Similar content being viewed by others

Notes

  1. Editor's note: in modern EAFs, tap-to-tap time is 40–60 min and tapping temperature is 1620–1650°C.

References

  1. U. Camdali and M. Tunc, "Computer aided mass balance analysis for AC electric arc furnace steelmaking," J. Iron & Steel Res. Int., 12, No. 3, 11–13 (2005).

    Google Scholar 

  2. U. Camdali and M. Tunc, "Energy analysis and efficiency in an industrial AC electric arc furnace," Appl. Therm. Eng., 21, 2255–2267 (2001).

    Article  Google Scholar 

  3. U. Camdali and M. Tunc, "Determination of electrical energy function with chemical components of the steel produced in the a.c. electric arc furnace," Energy Educ. Sci. Technol., 11, No. 1, 19–32 (2003).

    Google Scholar 

  4. V. Logar, D. Dovzan, and I. Skarjanc, "Mathematical modeling and experimental validation of an electric arc furnace," ISIJ Int., 51, No. 3, 382–391 (2011).

    Article  Google Scholar 

  5. G. Arasil and M. Özdemir, Electric Arc Furnace System Analysis: Bachelor Thesis, Syst. Eng. Depart., Yeditepe Univ., (2010), pp. 4, 10, 28, 37–41.

  6. I. Ekmekci, Y. Yetisken, and U. Camdali, "Mass balance modeling for electric arc furnace and ladle furnace system in steelmaking facility in Turkey," J. Iron & Steel Res. Int., 14, No. 5, No. 1–6, 55 (2007).

  7. www.worldsteel.org/pictures/programfiles/SSY2009.pdf.

  8. L. Hocine et al., "Improvement of electrical arc furnace operation with an appropriate model," Energy, 34, 1207–1214 (2009).

    Article  Google Scholar 

  9. M. Tunc, U. Camdali, and G. Arasil, "Mass analysis of an electric arc furnace (EAF) at a steel company in Turkey," Metallurgist, 56, No. 3/4, 253–261 (2012).

    Article  Google Scholar 

  10. O. Kubaschewski, E. L. Evans, and C. B. Alcock, Metallurgical Themo-Chemistry, Pergamon Press (1989), pp. 257–371.

  11. J. Szargut, D. R. Morris, and F. R. Steward, Energy Analysis of Thermal, Chemical, and Metallurgical Processes, Hemisphere Publ. Corp., New York (1988), pp. 297–309.

    Google Scholar 

  12. U. Camdali, M. Tunc, and A. Karakas, "Second law analysis of thermodynamics in the electric arc furnace at a steel producing company," Energy Conserv. Manag., 44, 961–973 (2003).

    Article  Google Scholar 

  13. U. Camdali, The Second Law Analysis of Thermodynamics in Steel Production by Electric Arc Furnace Method at a Steel Manufacturing Company: Ph.D. Thesis, Istanbul Techn. Univ. [in Turkish] (1988), pp. 84–124.

  14. J. P. Holman, Heat Transfer, McGraw-Hill Int. Book Co. (1982), 6th ed., pp. 332–333.

  15. W. Burgmann, W. Lur'e, and G.-L. Rot, "Charging technology for modern electric-arc furnaces," Metallurgist, 43, No. 3/4, 124–130 (1999).

    Article  Google Scholar 

  16. M. M. Strashnov and Ya. L. Kats, "Calculation of the optimum operating parameters of a Dsp-60/70 arc steelmaking furnace to reduce its consumption of electric power," Metallurgist, 49, No. 11/12, 481–489 (2005).

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to M. Tunc.

Additional information

Translated from Metallurg, No. 6, pp. 47–52, June, 2015.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Tunc, M., Camdali, U. & Arasil, G. Energy Analysis of the Operation of an Electric-Arc Furnace at a Steel Company in Turkey. Metallurgist 59, 489–497 (2015). https://doi.org/10.1007/s11015-015-0130-5

Download citation

  • Received:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11015-015-0130-5

Keywords

Navigation