Skip to main content
Log in

Experimental investigation of the performance of silver nanofluid as a coolant in a helical shell and tube heat exchanger

  • Published:
Journal of Thermal Analysis and Calorimetry Aims and scope Submit manuscript

Abstract

Nanofluids, engineered fluids infused with nanoparticles, have emerged as promising coolants in heat exchanger systems, significantly enhancing heat transfer efficiency. This study presents experimental investigations into the heat transfer capabilities of silver nanofluid within a helical shell and tube heat exchanger. The nanofluid was formulated using spherical silver nanoparticles, averaging 143 nm in diameter. The study systematically examined the effects of volumetric concentration and fluid flow rate on heat transfer performance. The results unequivocally demonstrated that introducing silver nanoparticles into the base fluid substantially improved the heat transfer coefficient. The most significant enhancement was observed at a fraction of 2.5% nanoparticle volume, where the heat transfer coefficient surged by an impressive 32% compared to water. Furthermore, there was a direct correlation between the heat transfer coefficient and increasing fluid flow rate. These findings underscore the potential of silver nanofluid as a high-performance coolant for heat exchanger applications. Utilizing such nanofluids promises to advance thermal performance and energy efficiency substantially. Notable highlights from this study include the nanofluid outperforming water-based cooling by 10–15% and a numerical model projecting a remarkable 22% improvement in heat exchanger effectiveness when using the nanofluid coolant. In summary, this research sheds light on the transformative role of silver nanofluids in optimizing heat transfer processes, with tangible benefits for various engineering applications.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13
Fig. 14
Fig. 15

Similar content being viewed by others

Abbreviations

AgNF:

Silver nanofluid

PVP:

Polyvinylpyrrolidone

TEM:

Transmission electron microscopy

XRD:

X-ray diffraction

FTIR:

Fourier-transform infrared spectroscopy

φ :

Nanoparticle volume fraction

cp:

Specific heat capacity at constant pressure

ρ :

Density

μ :

Dynamic viscosity

k :

Thermal conductivity

Nu:

Nusselt number

Re:

Reynolds number

:

Heat transfer rate

h :

Heat transfer coefficient

ΔT :

Temperature difference

T :

Temperature

:

Volumetric flow rate

:

Mass flow rate

ε :

Effectiveness

U :

Overall heat transfer coefficient

A :

Surface area

d :

Diameter

L :

Length

HE:

Heat exchanger

References

  1. YousefiMiab E, Baheri Islami S, Gharraei R. Feasibility assessment of using nanofluids in shell and tube heat exchanger of gas pressure reducing stations through a new developed OpenFOAM solver. Int J Heat Fluid Flow. 2022. https://doi.org/10.1016/J.IJHEATFLUIDFLOW.2022.108985.

    Article  Google Scholar 

  2. Yılmaz MS, Ünverdi M, Kücük H, et al. Enhancement of heat transfer in shell and tube heat exchanger using mini-channels and nanofluids: an experimental study. Int J Thermal Sci. 2022. https://doi.org/10.1016/J.IJTHERMALSCI.2022.107664.

    Article  Google Scholar 

  3. Shang L, Qu J, Wang Z, et al. Optical absorption property and photo-thermal conversion performance of Ag@Al2O3 plasmonic nanofluids with Al2O3 nano-shell fabricated by atomic layer deposition. J Mol Liq. 2021. https://doi.org/10.1016/J.MOLLIQ.2021.115388.

    Article  Google Scholar 

  4. Tuncer AD, Khanlari A, Sözen A, et al. Upgrading the performance of shell and helically coiled heat exchangers with new flow path by using TiO2/water and CuO–TiO2/water nanofluids. Int J Thermal Sci. 2022. https://doi.org/10.1016/J.IJTHERMALSCI.2022.107831.

    Article  Google Scholar 

  5. Urunkar RU, Patil SD. Performance analysis of sodium alanate hydride reactor with different nanofluids. Int J Hydrogen Energy. 2023. https://doi.org/10.1016/J.IJHYDENE.2023.02.105.

    Article  Google Scholar 

  6. Dehury P, Mahanta U, Singh R, Banerjee T. Potential of deep eutectic solvent based nanofluids as a new generation heat transfer media. J Mol Liq. 2023. https://doi.org/10.1016/J.MOLLIQ.2023.121700.

    Article  Google Scholar 

  7. Alklaibi AM, Chandra Mouli KVV, Syam Sundar L. Experimental investigation of heat transfer and effectiveness of employing water and ethylene glycol mixture based Fe3O4 nanofluid in a shell and helical coil heat exchanger. Thermal Sci Eng Progress. 2023. https://doi.org/10.1016/J.TSEP.2023.101739.

    Article  Google Scholar 

  8. Alqarni MM, Ibrahim M, Assiri TA, et al. Two-phase simulation of a shell and tube heat exchanger filled with hybrid nanofluid. Eng Anal Bound Elem. 2023;146:80–8. https://doi.org/10.1016/J.ENGANABOUND.2022.10.001.

    Article  Google Scholar 

  9. Anitha S, Thomas T, Parthiban V, Pichumani M. What dominates heat transfer performance of hybrid nanofluid in single pass shell and tube heat exchanger? Adv Powder Technol. 2019;30:3107–17. https://doi.org/10.1016/J.APT.2019.09.018.

    Article  CAS  Google Scholar 

  10. Bahiraei M, Mazaheri N, Hanooni M. Employing a novel crimped-spiral rib inside a triple-tube heat exchanger working with a nanofluid for solar thermal applications: Irreversibility characteristics. Sustain Energy Technol Assess. 2022. https://doi.org/10.1016/J.SETA.2022.102080.

    Article  Google Scholar 

  11. Khan AA, Danish M, Rubaiee S, Yahya SM. Insight into the investigation of Fe3O4/SiO2 nanoparticles suspended aqueous nanofluids in hybrid photovoltaic/thermal system. Clean Eng Technol. 2022. https://doi.org/10.1016/J.CLET.2022.100572.

    Article  Google Scholar 

  12. Maghrabie HM, Attalla MAA, Mohsen A. Performance assessment of a shell and helically coiled tube heat exchanger with variable orientations utilizing different nanofluids. Appl Therm Eng. 2021. https://doi.org/10.1016/J.APPLTHERMALENG.2020.116013.

    Article  Google Scholar 

  13. Qu D, Cheng L, Bao Y, et al. Enhanced optical absorption and solar steam generation of CB-ATO hybrid nanofluids. Renew Energy. 2022;199:509–16. https://doi.org/10.1016/J.RENENE.2022.08.150.

    Article  CAS  Google Scholar 

  14. Said Z, Rahman SMA, El Haj AM, Alami AH. Heat transfer enhancement and life cycle analysis of a Shell-and-Tube Heat Exchanger using stable CuO/water nanofluid. Sustain Energy Technol Assess. 2019;31:306–17. https://doi.org/10.1016/J.SETA.2018.12.020.

    Article  Google Scholar 

  15. Tian MW, Abidi A, Yan SR, et al. Economic cost and efficiency analysis of the employment of inserting rods with helical fins in a shell and tube heat exchanger under magnetic field and filled with nanofluid. Ain Shams Eng J. 2022. https://doi.org/10.1016/J.ASEJ.2021.11.020.

    Article  Google Scholar 

  16. Zheng D, Du J, Wang W, et al. Analysis of thermal efficiency of a corrugated double-tube heat exchanger with nanofluids. Energy. 2022. https://doi.org/10.1016/J.ENERGY.2022.124522.

    Article  Google Scholar 

  17. Bahiraei M, Naseri M, Monavari A. A second law analysis on flow of a nanofluid in a shell-and-tube heat exchanger equipped with new unilateral ladder type helical baffles. Powder Technol. 2021;394:234–49. https://doi.org/10.1016/J.POWTEC.2021.08.040.

    Article  CAS  Google Scholar 

  18. Vallejo JP, Ansia L, Calviño U, et al. Convection behaviour of mono and hybrid nanofluids containing B4C and TiB2 nanoparticles. Int J Therm Sci. 2023;189: 108268. https://doi.org/10.1016/J.IJTHERMALSCI.2023.108268.

    Article  CAS  Google Scholar 

  19. Qi C, Luo T, Liu M, et al. Experimental study on the flow and heat transfer characteristics of nanofluids in double-tube heat exchangers based on thermal efficiency assessment. Energy Convers Manag. 2019. https://doi.org/10.1016/J.ENCONMAN.2019.111877.

    Article  Google Scholar 

  20. Shi Z, Qing S, Luo Z, et al. Thermal physical and magnetic properties of water-based yolk-shell Fe3O4@C nanofluids. Inorg Chem Commun. 2023. https://doi.org/10.1016/J.INOCHE.2023.110562.

    Article  Google Scholar 

  21. Han X, Yao Y, Zhao X, et al. Investigations of stable surface-modified gold nanofluids optical filters based on optical optimization for photovoltaic/thermal systems. Sustain Energy Technol Assessm. 2023. https://doi.org/10.1016/J.SETA.2023.103203.

    Article  Google Scholar 

  22. Kumar PG, Thangapandian N, Vigneswaran VS, et al. Heat transfer, pressure drop, and exergy analyses of a shot-peened tube in the tube heat exchanger using Al2O3 nanofluids for solar thermal applications. Powder Technol. 2022. https://doi.org/10.1016/J.POWTEC.2022.117299.

    Article  Google Scholar 

  23. Zhu W, Zuo X, Ding Y, et al. Experimental investigation on the photothermal conversion performance of cuttlefish ink nanofluids for direct absorption solar collectors. Appl Therm Eng. 2023. https://doi.org/10.1016/J.APPLTHERMALENG.2022.119835.

    Article  Google Scholar 

  24. Kouravand A, Kasaeian A, Pourfayaz F, Vaziri Rad MA. Evaluation of a nanofluid-based concentrating photovoltaic thermal system integrated with finned PCM heatsink: an experimental study. Renew Energy. 2022;201:1010–25. https://doi.org/10.1016/J.RENENE.2022.11.025.

    Article  CAS  Google Scholar 

  25. Moein Darbari A, Alavi MA, Saleh SR, Nejati V. Sensitivity analysis of nanofluid flow over different flat tubes confined between two parallel plates using Taguchi method and statistical analysis of variance. Int J Thermal Sci. 2022. https://doi.org/10.1016/J.IJTHERMALSCI.2021.107428.

    Article  Google Scholar 

  26. Khanmohammadi S, Mazaheri N, Bahiraei M. Multi-criterion optimization of a biologically-produced nanofluid flow inside tubes fitted with coaxial twisted tape based on first and second law viewpoints. Powder Technol. 2022. https://doi.org/10.1016/J.POWTEC.2022.117930.

    Article  Google Scholar 

  27. Bretado-de los Rios MS, Rivera-Solorio CI, Gijón-Rivera MA, Nigam KDP. Experimental evaluation of the thermal and hydrodynamic performance of nanofluids in a coiled flow inverter. Chem Eng Process Process Intensification. 2022. https://doi.org/10.1016/J.CEP.2022.108957.

    Article  Google Scholar 

  28. Chen Y, Wang Z, He J, et al. Experimental analysis of electrical field combining nanofluids to enhance the mixed convective heat transfer in the rectangular channel. Appl Therm Eng. 2023. https://doi.org/10.1016/J.APPLTHERMALENG.2023.120432.

    Article  Google Scholar 

  29. Balaga R, Koona R, Tunuguntla S. Heat transfer enhancement of the f-MWCNT- Fe2O3/Water hybrid nanofluid with the combined effect of wire coil with twisted tape and perforated twisted tape. Int J Thermal Sci. 2023. https://doi.org/10.1016/J.IJTHERMALSCI.2022.108023.

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Contributions

SJ was pivotal in conceptualizing, methodology, data curation, and drafting the original manuscript. BDN refined the methodology, conducted formal analysis, developed software, and edited the manuscript. VR contributed significantly to investigation, data analysis, visualization, and manuscript improvement. VR participated in experimental design, data collection, validation, and manuscript editing. RD oversaw project administration, secured funding, provided supervision, and edited the manuscript. SR, the corresponding author, contributed to conceptualization, drafting, editing, project administration, and funding acquisition. With nanofluid expertise, PA aided in experimental design, data analysis, and manuscript refinement, enhancing our research's overall quality.

Corresponding author

Correspondence to Silambarasan Rajendran.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Jaganathan, S., Devaraj Naik, B., Ravikumar, V. et al. Experimental investigation of the performance of silver nanofluid as a coolant in a helical shell and tube heat exchanger. J Therm Anal Calorim 149, 439–451 (2024). https://doi.org/10.1007/s10973-023-12722-z

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s10973-023-12722-z

Keywords

Navigation