Abstract
Zirconia ceramics are widely used as femoral heads, but case studies show that delayed failure can occur in vivo due to crack propagation. The addition of carbon nanotubes (CNT) is aimed to avoid the slow crack propagation and to enhance the toughness of the ceramic material used for prostheses. However, to really enhance the mechanical properties of the material it is necessary to achieve a uniform distribution of the CNT in the zirconia matrix. Colloidal processing has demonstrated to be suitable for obtaining ceramic-based composites with homogeneous distribution of the phases and high green density. This work compares the colloidal behavior of the as-received multi wall carbon nanotubes (ar-MWCNT) and the partially coated MWCNT (pc-MWCNT) when immersed in a nanozirconia matrix. With pc-MWCNT an improvement in the dispersion is proved. Moreover, the sintered samples that contain pc-MWCNT show higher density, lower grain size, improved toughness and enhanced hardness under the same sintering cycle when compared to the samples with ar-MWCNT.
Similar content being viewed by others
References
Deville S, Gremillard L, Chevalier J, Fantozzi G. A critical comparison of methods for the determination of the aging sensitivity in biomedical grade yttria-stabilized zirconia. J Biomed Mater Res B Appl Biomater. 2005;72:239–45.
Matsui K, Horikoshi H, Ohmichi N, Ohgai M. Cubic-formation and grain-growth mechanism in tetragonal zirconia polycrystal. J Am Ceram Soc. 2003;86:1401–8.
Chevalier J. What future for zirconia as a biomaterial? Biomaterials. 2006;27:535–43.
Curtin WA, Sheldon BW. CNT-reinforced ceramics and metals. Mater Today. 2004;7:44–9.
Mayo M. Processing of nanocrystalline ceramics from ultrafine powders. Int Mater Rev. 1996;41:85–115.
Streicher RM, Schmidt M, Fiorito S. Nanosurfaces and nanostructures for artificial orthopedic implants. Nanomedicine. 2007;2:861–74.
Iijima S. Helical microtubules of graphitic carbon. Nature. 1991;354:56–8.
Zhan GD, Mukherjee AK. Carbon nanotube reinforced alumina-based ceramics with novel mechanical, electrical, and thermal Properties. Int J Appl Ceram Technol. 2004;1:161–9.
Zhan GD, Mukherjee AK. Processing and characterization of nanoceramic composites with interesting structural and functional properties. Rev Adv Mater Sci. 2005;10:185–96.
Wei T, Fan Z, Luo G, Wei F. A new structure for multi-walled carbon nanotubes reinforced alumina nanocomposite with high strength and toughness. Mater Lett. 2008;62:641–4.
Cha SI, Kim KT, Le KH, Mo CB, Hong SH. Strengthening and toughening of carbon nanotube reinforced alumina nanocomposite fabricated by molecular level mixing process. Scripta Mater. 2005;53:793–7.
Zhan GD, Kuntz JD, Wan J, Mukherjee K. Single-wall carbon nanotubes as attractive toughening agents in alumina-based nanocomposites. Nature Mater. 2003;2:38–42.
Balani K, Zhang T, Karakoti A, Li WZ, Seal S, Agarwal A. In situ carbon nanotube reinforcements in plasma sprayed aluminum oxide nanocomposite coating. Acta Mater. 2008;56:571–9.
Fan J, Zhao D, Wu M, Xu Z, Song J. Preparation and microstructure of multi-wall carbon nanotubes toughened Al2O3 composite. J Am Ceram Soc. 2006;89:750–3.
Sun J, Gao L, Iwasa M, Nakayama T, Niihara K. Failure investigation of carbon nanotube/3Y-TZP nanocomposites. Ceram Int. 2005;31:1131–4.
Duszová A, Dusza J, Tomásek K, Blugan G, Kuebler J. Microstructure and properties of carbon nanotube/zirconia composite. J Eur Ceram Soc. 2008;28:1023–7.
Garmendia N, Santacruz I, Moreno R, Obieta I. Slip casting of nanozirconia/MWCNT composites using a heterocoagulation process. J Eur Ceram Soc. 2009;29:1939–45.
Sun J, Gao L. Development of a dispersion process for carbon nanotubes in ceramic matrix by heterocoagulation. Carbon. 2003;41:1063–8.
Geuzens E, Vanhoyland G, Haenb JD, Mullens S, Luyten J, Van Bael MK, et al. Synthesis of zirconia-alumina and alumina-zirconia core-shell particles via a heterocoagulation mechanism. J Eur Ceram Soc. 2006;26:3133–8.
Garmendia N, Bilbao L, Múñoz R, Imbuluzqueta G, García A, Bustero I, et al. Zirconia coating of carbon nanotubes by a hydrothermal method. J Nanosci Nanotechnol. 2008;8:5678–83.
Garmendia N, Arteche A, García A, Bustero I, Obieta I. XRD study of the effect of the processing variables on the synthesis of nanozirconia in the presence of MWCNT. J Compos Mater. 2009;43:247–56.
Garmendia N, Bilbao L, Muñoz R, Goikoetxea L, García A, Bustero I, et al. Nanozirconia partially coated MWNT: nanostructural characterization and cytotoxicity and lixiviation study. Key Eng Mater. 2008;361:775–8.
Sanchez-Paisal Y, Sanchez-Portal D, Garmendia N, Muñoz R, Obieta I, Arbiol J, et al. Zr-metal adhesion on graphenic nanostructures. Appl Phys Lett. 2008;93:053101.
Jiang D, Thomson K, Kuntz JD, Ager JW, Mukherjee AK. Effect of sintering temperature on a single-wall carbon nanotube-toughened alumina based nanocomposite. Scripta Mater. 2007;56:959–62.
Padture NP, Curtin WA. Comment on “Effect of sintering temperature on a single-wall carbon nanotube-toughened alumina based nanocomposite”. Scripta Mater. 2008;58:989–90.
Jiang D, Mukherjee AK. Response to comment on “Effect of sintering temperature on a single-wall carbon nanotube-toughened alumina based nanocomposite”. Scripta Mater. 2008;58:991–3.
Duszová A, Dusza J, Tomásek K, Morgiel J, Blugan GS, Kübler J. Zirconia/carbon nanofiber composite. Scripta Mater. 2008;58:520–3.
Gatto A. Critical evaluation of indentation fracture toughness measurements with Vickers indenter on ceramic matrix composite tools. J Mat Proc Tech. 2006;174:67–73.
Liang KM, Torrecillas R, Orange G, Fantozzi G. Determination of K(ISCC) by indentation in ceramics. J Mat Sci. 1990;25:5077–80.
Benzaid R, Chevalier J, Saâdoui M, Fantozzi G, Nawa M, Diaz LA, et al. Fracture toughness and slow crack growth in a ceria stabilized zirconia-alumina nanocomposite for medical applications. Biomaterials. 2008;5:3636–41.
Chevalier J, De Aza AH, Fantozzi G, Schehl M, Torrecillas R. Extending the lifetime of orthopaedic implants. Adv Mater. 2000;12:1619–21.
Anstis GR, Chantikul P, Lawn BR, Marshal DB. A critical evaluation of indentation techniques for measuring fracture toughness: I, direct crack measurements. J Am Ceram Soc. 1981;64:533–8.
Fengqiu T, Xiaoxian H, Yufeng Z, Jingkun G. Effect of dispersants on surface chemical properties of nanozirconia suspensions. Ceram Int. 2000;26:93–7.
Yamamoto G, Omori M, Hashida T, Kimura H. A novel structure for carbon nanotube reinforced alumina composites with improved mechanical properties. Nanotechnol. 2008;19:315708–14.
Acknowledgments
Supported by Spanish Ministry of Science and Innovation (project CIT-420000-2008-7 and Ramón y Cajal fellowship, RYC-2008-03523), Basque Government (PI-2004-2, BF105.R2.555 and Etortek: Nanomaterials).
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Garmendia, N., Santacruz, I., Moreno, R. et al. Zirconia-MWCNT nanocomposites for biomedical applications obtained by colloidal processing. J Mater Sci: Mater Med 21, 1445–1451 (2010). https://doi.org/10.1007/s10856-010-4023-7
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s10856-010-4023-7