Abstract
The bacterial infection of bone implants is a vital factor leading to implant failure. Superhydrophobic surface with low adhesion can effectively enhance corrosion resistance and antibacterial adhesion properties of magnesium alloy. Herein, the superhydrophobic composite coating of hydroxyapatite (HA)/stearic acid was successfully prepared on magnesium alloy (AZ31B) using hydrothermal method and followed modification of stearic acid. The wettability, corrosion resistance and antibacterial adhesion capacity of the composite coating were studied. The composite coatings confer excellent superhydrophobicity with a contact angle about 152.52° and a sliding angle about 2°, and showed good long-term superhydrophobic stability in air. Meanwhile, during immersion in simulated body fluid (SBF), the superhydrophobic composite coating was converted to hydrophilicity in a short time and exposed the micro-/nano-scale structure surface of HA, which could induce the fast deposition of the mineralized apatite layer. The characteristics endowed the composite coating with the short-term antibacterial adhesion property and long-term corrosion resistance in SBF, which will afford a surface modification strategy for the application of magnesium alloy implants in orthopedics and dentistry.
Similar content being viewed by others
References
Hu Q, Li B, Wang M, Shen J (2004) Preparation and characterization of biodegradable chitosan/hydroxyapatite nanocomposite rods via in situ hybridization: a potential material as internal fixation of bone fracture. Biomaterials 25:779–785. https://doi.org/10.1016/S0142-9612(03)00582-9
Xu L, Feng P, Yu G, Lei Y, Zhang E, Ke Y (2009) In vitro and in vivo evaluation of the surface bioactivity of a calcium phosphate coated magnesium alloy. Biomaterials 30:1512–1523. https://doi.org/10.1016/j.biomaterials.2008.12.001
Yu H, Dong Q, Doug J, Pan Y, Chen C (2016) Structure and in vitro bioactivity of ceramic coatings on magnesium alloys by microarc oxidation. Appl Surf Sci 388:114–119. https://doi.org/10.1016/j.apsusc.2016.03.028
Zhao D, Witte F, Lu F, Wang J, Qin L (2016) Current status on clinical applications of magnesium-based orthopaedic implants: a review from clinical translational perspective. Biomaterials 112:287–302. https://doi.org/10.1016/j.biomaterials.2016.10.017
Shadanbaz S, Dias GJ (2012) Calcium phosphate coatings on magnesium alloys for biomedical applications: a review. Acta Biomater 8:20–30. https://doi.org/10.1016/j.actbio.2011.10.016
Agarwal S, Curtin J, Duffy B, Jaiswal S (2016) Biodegradable magnesium alloys for orthopaedic applications: a review on corrosion, biocompatibility and surface modifications. Mater Sci Eng C 68:948–963. https://doi.org/10.1016/j.msec.2016.06.020
Dorozhkin SV (2014) Calcium orthophosphate coatings on magnesium and its biodegradable alloys. Acta Biomater 10:2919–2934. https://doi.org/10.1016/j.actbio.2014.02.026
Lin B, Zhong M, Zheng C, Cao L, Wang D, Wang L, Liang J, Cao B (2015) Preparation and characterization of dopamine-induced biomimetic hydroxyapatite coatings on the AZ31 magnesium alloy. Surf Coat Technol 281:82–88. https://doi.org/10.1016/j.surfcoat.2015.09.033
Gu XN, Li N, Zhou WR, Zheng YF, Zhao X, Cai QZ, Ruan L (2011) Corrosion resistance and surface biocompatibility of a microarc oxidation coating on a Mg–Ca alloy. Acta Biomater 7:1880–1889. https://doi.org/10.1016/j.actbio.2010.11.034
Tang H, Han Y, Wu T, Tao W, Jian X, Wu Y, Xu F (2017) Synthesis and properties of hydroxyapatite-containing coating on AZ31 magnesium alloy by micro-arc oxidation. Appl Surf Sci 400:391–404. https://doi.org/10.1016/j.apsusc.2016.12.216
Yu W, Sun R, Guo Z, Wang Z, He Y, Lu G, Chen P, Chen K (2019) Novel fluoridated hydroxyapatite/MAO composite coating on AZ31B magnesium alloy for biomedical application. Appl Surf Sci 464:708–715. https://doi.org/10.1016/j.apsusc.2018.09.148
Li T-T, Ling L, Lin M-C, Jiang Q, Lin Q, Lou C-W, Lin J-H (2019) Effects of ultrasonic treatment and current density on the properties of hydroxyapatite coating via electrodeposition and its in vitro biomineralization behavior. Mater Sci Eng C 105:110062. https://doi.org/10.1016/j.msec.2019.110062
Lian H, Liu X, Meng Z (2019) Enhanced mechanical and osteogenic differentiation performance of hydroxyapatite/zein composite for bone tissue engineering. J Mater Sci 54:719–729. https://doi.org/10.1007/s10853-018-2796-0
Sun J, Cai S, Wei J, Shen Ke XuG (2020) Long-term corrosion resistance and fast mineralization behavior of micro-nano hydroxyapatite coated magnesium alloy in vitro. Ceram Int 46:824–832. https://doi.org/10.1016/j.ceramint.2019.09.038
Shen S, Shu C, Yan L, Rui L, Wang F (2016) Microwave aqueous synthesis of hydroxyapatite bilayer coating on magnesium alloy for orthopedic application. Chem Eng J 309:278–287. https://doi.org/10.1016/j.cej.2016.10.043
Hu H, Zhang W, Qiao Y, Jiang X, Liu X, Ding C (2012) Antibacterial activity and increased bone marrow stem cell functions of Zn-incorporated TiO2 coatings on titanium. Acta Biomater 8:904–915. https://doi.org/10.1016/j.actbio.2011.09.031
Izquierdo-Barba I, García-Martín JM, álvarez R, Palmero A, Esteban J, Pérez-Jorge C, Arcos D, Vallet-Regí M, (2015) Nanocolumnar coatings with selective behavior towards osteoblast and Staphylococcus aureus proliferation. Acta Biomater 15:20–28. https://doi.org/10.1016/j.actbio.2014.12.033
Xu G, Shen X, Dai L, Ran Q, Ma P, Cai K (2017) Reduced bacteria adhesion on octenidine loaded mesoporous silica nanoparticles coating on titanium substrates. Mater Sci Eng C 70:386–395. https://doi.org/10.1016/j.msec.2016.08.050
Hetrick EM, Schoenfisch MH (2006) Reducing implant-related infections: active release strategies. Chem Soc Rev 35:780–789. https://doi.org/10.1039/b515219b
Mokhtari H, Ghasemi Z, Kharaziha M, Karimzadeh F, Alihosseini F (2018) Chitosan-58S bioactive glass nanocomposite coatings on TiO2 nanotube: structural and biological properties. Appl Surf Sci 441:138–149. https://doi.org/10.1016/j.apsusc.2018.01.314
PremKumar KP, Duraipandy N, Kiran MS, Rajendran N (2018) Antibacterial effects, biocompatibility and electrochemical behavior of zinc incorporated niobium oxide coating on 316L SS for biomedical applications. Appl Surf Sci 427:1166–1181. https://doi.org/10.1016/j.apsusc.2017.08.221
Thukkaram M, Cools P, Nikiforov A, Rigole P, Coenye T, Van der Voort P, Du Laing G, Vercruysse C, Declercq H, Morent R, De Wilde L, De Baets P, Verbeken K, De Geyter N (2020) Antibacterial activity of a porous silver doped TiO2 coating on titanium substrates synthesized by plasma electrolytic oxidation. Appl Surf Sci 500:144235. https://doi.org/10.1016/j.apsusc.2019.144235
Sobolev A, Valkov A, Kossenko A, Wolicki I, Zinigrad M, Borodianskiy K (2019) Bioactive coating on Ti alloy with high osseointegration and antibacterial Ag nanoparticles. ACS Appl Mater Interf 11:39534–39544. https://doi.org/10.1021/acsami.9b13849
Campoccia D, Montanaro L, Arciola CR (2013) A review of the biomaterials technologies for infection-resistant surfaces. Biomaterials 34:8533–8554. https://doi.org/10.1016/j.biomaterials.2013.07.089
Wang D, Sun Q, Hokkanen MJ, Zhang C, Lin F-Y, Liu Q, Zhu S-P, Zhou T, Chang Q, He B, Zhou Q, Chen L, Wang Z, Ras RHA, Deng X (2020) Design of robust superhydrophobic surfaces. Nature 582:55–59. https://doi.org/10.1038/s41586-020-2331-8
Li S, Huang J, Zhong C, Chen G, Lai Y (2017) A review on special wettability textiles: theoretical models, fabrication technologies and multifunctional applications. J Mater Chem A 5:31–55. https://doi.org/10.1039/c6ta07984a
Liu Y, Li X, Jin J, Liu J, Yan Y, Han Z, Ren L (2017) Anti-icing property of bio-inspired micro-structure superhydrophobic surfaces and heat transfer model. Appl Surf Sci 400:498–505. https://doi.org/10.1016/j.apsusc.2016.12.219
Falde EJ, Yohe ST, Colson YL, Grinstaff MW (2016) Superhydrophobic materials for biomedical applications. Biomaterials 104:87–103. https://doi.org/10.1016/j.biomaterials.2016.06.050
Xu S, Wang Q, Wang N, Zheng X (2019) Fabrication of superhydrophobic green surfaces with good self-cleaning, chemical stability and anti-corrosion properties. J Mater Sci 54:13006–13016. https://doi.org/10.1007/s10853-019-03789-x
Zhang X, Wang L, LevaNen E (2013) Superhydrophobic surfaces for the reduction of bacterial adhesion. RSC Adv 3:12003–12020. https://doi.org/10.1039/c3ra40497h
Liu Y, Yin X, Zhang J, Yu S, Han Z, Ren L (2014) A electro-deposition process for fabrication of biomimetic super-hydrophobic surface and its corrosion resistance on magnesium alloy. Electrochim Acta 125:395–403. https://doi.org/10.1016/j.electacta.2014.01.135
Zhang Y, Feyerabend F, Tang S, Hu J, Lu X, Blawert C, Lin T (2017) A study of degradation resistance and cytocompatibility of super-hydrophobic coating on magnesium. Mater Sci Eng, C 78:405–412
Lei L, Wang Q, Xu S, Wang N, Zheng X (2020) Fabrication of superhydrophobic concrete used in marine environment with anti-corrosion and stable mechanical properties. Constr Build Mater 251:118946. https://doi.org/10.1016/j.conbuildmat.2020.118946
Li Y, Weng W (2008) Surface modification of hydroxyapatite by stearic acid: characterization and in vitro behaviors. J Mater Sci-Mater M 19:19–25. https://doi.org/10.1007/s10856-007-3123-5
Je S, Cai S, Sun J, Ke S, Liu J, Xu G (2019) Ultrasonic aqueous synthesis of corrosion resistant hydroxyapatite coating on magnesium alloys for the application of long-term implant. Ultrason Sonochem 58:104677. https://doi.org/10.1016/j.ultsonch.2019.104677
ASTM G31–72 (2004) Standard practice for laboratory immersion corrosion testing of metals, Philadelphia, PA, USA
Zang D, Zhu R, Zhang W, Yu X, Lin L, Guo X, Liu M, Jiang L (2017) Corrosion-resistant superhydrophobic coatings on mg alloy surfaces inspired by lotus seedpod. Adv Funct Mater 27:1605446. https://doi.org/10.1002/adfm.201605446
Zhang X, Si Y, Mo J, Guo Z (2017) Robust micro-nanoscale flowerlike ZnO/epoxy resin superhydrophobic coating with rapid healing ability. Chem Eng J 313:1152–1159. https://doi.org/10.1016/j.cej.2016.11.014
Lin K, Chang J, Zhu Y, Wu W, Cheng G, Zeng Y, Ruan M (2009) A facile one-step surfactant-free and low-temperature hydrothermal method to prepare uniform 3d structured carbonated apatite flowers. Cryst Growth Des 9:177–181. https://doi.org/10.1021/cg800129u
Iyyappan E, Wilson P, Sheela K, Ramya R (2016) Role of triton X-100 and hydrothermal treatment on the morphological features of nanoporous hydroxyapatite nanorods. Mater Sci Eng C 63:554–562. https://doi.org/10.1016/j.msec.2016.02.076
Ren Y, Zhou H, Nabiyouni M, Bhaduri SB (2015) Rapid coating of AZ31 magnesium alloy with calcium deficient hydroxyapatite using microwave energy. Mater Sci Eng C 49:364–372. https://doi.org/10.1016/j.msec.2015.01.046
Liu Q, Chen D, Kang Z (2015) One-step electrodeposition process to fabricate corrosion-resistant superhydrophobic surface on magnesium alloy. ACS Appl Mater Interf 7:1859–1867. https://doi.org/10.1021/am507586u
Jie H, Xu Q, Wei L, Min Y (2016) Etching and heating treatment combined approach for superhydrophobic surface on brass substrates and the consequent corrosion resistance. Corros Sci 102:251–258. https://doi.org/10.1016/j.corsci.2015.10.013
Lv Z, Yu S, Song K, Zhou X, Yin X (2020) Fabrication of a leaf-like superhydrophobic CuO coating on 6061Al with good self-cleaning, mechanical and chemical stability. Ceram Int 46:14872–14883. https://doi.org/10.1016/j.ceramint.2020.03.013
Zhang X, Li Q, Li L, Zhang P, Wang Z, Chen F (2012) Fabrication of hydroxyapatite/stearic acid composite coating and corrosion behavior of coated magnesium alloy. Mater Lett 88:76–78. https://doi.org/10.1016/j.matlet.2012.08.011
Brady RF (1994) Coming to an unsticky end. Nature 368:16–17
Li H, Yu S, Han X (2016) Fabrication of CuO hierarchical flower-like structures with biomimetic superamphiphobic, self-cleaning and corrosion resistance properties. Chem Eng J 283:1443–1454. https://doi.org/10.1016/j.cej.2015.08.112
Chen Z, Mao X, Tan L, Friis T, Wu C, Crawford R, Xiao Y (2014) Osteoimmunomodulatory properties of magnesium scaffolds coated with beta-tricalcium phosphate. Biomaterials 35:8553–8565. https://doi.org/10.1016/j.biomaterials.2014.06.038
Cui LY, Gao SD, Li PP, Zeng RC, Zhang F, Li SQ, Han EH (2017) Corrosion resistance of a self-healing micro-arc oxidation/polymethyltrimethoxysilane composite coating on magnesium alloy AZ31. Corros Sci 118:84–95. https://doi.org/10.1016/j.corsci.2017.01.025
Eriksson C, Nygren H, Ohlson K (2004) Implantation of hydrophilic and hydrophobic titanium discs in rat tibia: cellular reactions on the surfaces during the first 3 weeks in bone. Biomaterials 25:4759–4766. https://doi.org/10.1016/j.biomaterials.2003.12.006
Lin Y, Cai S, Jiang S, Xie D, Ling R, Sun J, Wei J, Shen K, Xu G (2019) Enhanced corrosion resistance and bonding strength of Mg substituted beta-tricalcium phosphate/Mg(OH)2 composite coating on magnesium alloys via one-step hydrothermal method. J Mech Behav Biomed 90:547–555. https://doi.org/10.1016/j.jmbbm.2018.11.007
Kokubo T, Takadama H (2006) How useful is SBF in predicting in vivo bone bioactivity? Biomaterials 27:2907–2915. https://doi.org/10.1016/j.biomaterials.2006.01.017
Shen S, Cai S, Li Y, Ling R, Zhang F, Xu G, Wang F (2017) Microwave aqueous synthesis of hydroxyapatite bilayer coating on magnesium alloy for orthopedic application. Chem Eng J 309:278–287. https://doi.org/10.1016/j.cej.2016.10.043
Kokubo T, Matsushita T, Takadama H (2007) Titania-based bioactive materials. J Eur Ceram Soc 27:1553–1553. https://doi.org/10.1016/j.jeurceramsoc.2006.04.015
Bos R, van der Mei HC, Busscher HJ (1999) Physico-chemistry of initial microbial adhesive interactions-its mechanisms and methods for study. FEMS Microbiol Rev 23:179–230. https://doi.org/10.1016/s0168-6445(99)00004-2
Ren T, Yang M, Wang K, Zhang Y, He J (2018) CuO nanoparticles-containing highly transparent and superhydrophobic coatings with extremely low bacterial adhesion and excellent bactericidal property. ACS Appl Mater Interf 10:25717–25725. https://doi.org/10.1021/acsami.8b09945
Leung YH, Ng AMC, Xu X, Shen Z, Gethings LA, Wong MT, Chan CMN, Guo MY, Ng YH (2014) Mechanisms of antibacterial activity of MgO: non-ROS mediated toxicity of MgO nanoparticles towards escherichia coli. Small 10:1171–1183. https://doi.org/10.1002/smll.201302434
Reddy KM, Feris K, Bell J, Wingett DG, Hanley C, Punnoose A (2007) Selective toxicity of zinc oxide nanoparticles to prokaryotic and eukaryotic systems. Appl Phys Lett 90:2139021–2139023. https://doi.org/10.1063/1.2742324
Acknowledgements
This study was funded by the National Natural Science Foundation of China [grant numbers. 51872197, 51572186, 51802221].
Author information
Authors and Affiliations
Corresponding authors
Ethics declarations
Conflict of interest
The authors declare that they have no conflict of interest.
Additional information
Handling Editor: David Balloy.
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
About this article
Cite this article
Li, Q., Bao, X., Sun, J. et al. Fabrication of superhydrophobic composite coating of hydroxyapatite/stearic acid on magnesium alloy and its corrosion resistance, antibacterial adhesion. J Mater Sci 56, 5233–5249 (2021). https://doi.org/10.1007/s10853-020-05592-5
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s10853-020-05592-5