Skip to main content
Log in

Inherently flame-retardant flexible bio-based polyurethane sealant with phosphorus and nitrogen-containing polyurethane prepolymer

  • Original Paper
  • Published:
Journal of Materials Science Aims and scope Submit manuscript

Abstract

A novel phosphorus and nitrogen-containing flame-retardant polyurethane prepolymer (FRPUP) was successfully synthesized and characterized by FTIR, 1H NMR, and 31P NMR. The flame-retardant polyurethane sealants (FRPUS) were prepared by curing FRPUP with castor oil. The flame-retardant properties of samples were investigated by the limiting oxygen index and cone calorimeter testing (CCT). The results showed that FRPUP can improve the flame retardancy of polyurethane sealants (PUS). The thermal decomposition behavior of the PUS was investigated by thermogravimetric analysis. Moreover, the thermal degradation mechanisms of FRPUS were investigated by thermogravimetric analysis/infrared spectrometry, FTIR, and X-ray photoelectron spectroscopy. The results indicated that the good flame retardancy of FRPUS can be attributed to the synergistic effect of phosphorus and nitrogen in FRPUP.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Scheme 1
Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Scheme 2

Similar content being viewed by others

References

  1. Gao L, Zheng G, Zhou Y, Hu L, Feng G, Zhang M (2014) Synergistic effect of expandable graphite, diethyl ethylphosphonate and organically-modified layered double hydroxide on flame retardancy and fire behavior of polyisocyanurate-polyurethane foam nanocomposite. Polym Degrad Stab 101:92–101. doi:10.1016/j.polymdegradstab.2013.12.025

    Article  Google Scholar 

  2. Liu Y, Zhao J, Deng C-L, Chen L, Wang D-Y, Wang Y-Z (2011) Flame-retardant effect of sepiolite on an intumescent flame-retardant polypropylene system. Ind Eng Chem Res 50:2047–2054. doi:10.1021/ie101737n

    Article  Google Scholar 

  3. Li Y, Li B, Dai J, Jia H, Gao S (2008) Synergistic effects of lanthanum oxide on a novel intumescent flame retardant polypropylene system. Polym Degrad Stab 93:9–16. doi:10.1016/j.polymdegradstab.2007.11.002

    Article  Google Scholar 

  4. Seeni Meera KM, Murali Sankar R, Jaisankar SN, Mandal AB (2013) Physicochemical studies on polyurethane/siloxane cross-linked films for hydrophobic surfaces by the sol-gel process. J Phys Chem B 117:2682–2694. doi:10.1021/jp3097346

    Article  Google Scholar 

  5. Ke C-H, Li J, Fang K-Y et al (2010) Synergistic effect between a novel hyperbranched charring agent and ammonium polyphosphate on the flame retardant and anti-dripping properties of polylactide. Polym Degrad Stab 95:763–770. doi:10.1016/j.polymdegradstab.2010.02.011

    Article  Google Scholar 

  6. Liao F, Zhou L, Ju Y, Yang Y, Wang X (2014) Synthesis of a novel phosphorus-nitrogen-silicon polymeric flame retardant and its application in poly(lactic acid). Ind Eng Chem Res 53:10015. doi:10.1021/ie5008745

    Article  Google Scholar 

  7. Chen M-J, Chen C-R, Tan Y et al (2014) Inherently flame-retardant flexible polyurethane foam with low content of phosphorus-containing cross-linking agent. Ind Eng Chem Res 53:1160. doi:10.1021/ie4036753

    Article  Google Scholar 

  8. Lu S-Y, Hamerton I (2002) Recent developments in the chemistry of halogen-free flame retardant polymers. Prog Polym Sci 27:1661. doi:10.1016/S0079-6700(2)00018-7

    Article  Google Scholar 

  9. Bai Z, Song L, Hu Y, Yuen RK (2013) Preparation, flame retardancy, and thermal degradation of unsaturated polyester resin modified with a novel phosphorus containing acrylate. Ind Eng Chem Res 52:12855. doi:10.1021/ie401662x

    Article  Google Scholar 

  10. Tang Q, Yang R, He J (2014) Investigations of thermoplastic poly(imide-urethanes) flame-retarded by hydroxyl-terminated poly(dimethylsiloxane). Ind Eng Chem Res 53:9714. doi:10.1021/ie500473t

    Article  Google Scholar 

  11. Cao K, S-l W, S-l Qiu Y, Li ZY (2012) Synthesis of N-alkoxy hindered amine containing silane as a multifunctional flame retardant synergist and its application in intumescent flame retardant polypropylene. Ind Eng Chem Res 52:309. doi:10.1021/ie3017048

    Google Scholar 

  12. Wang X, Zhan J, Xing W et al (2013) Flame retardancy and thermal properties of novel UV-curable epoxy acrylate coatings modified by a silicon-bearing hyperbranched polyphosphonate acrylate. Ind Eng Chem Res 52:5548. doi:10.1021/ie3033813

    Article  Google Scholar 

  13. Chen M-J, Shao Z-B, Wang X-L, Chen L, Wang Y-Z (2012) Halogen-free flame-retardant flexible polyurethane foam with a novel nitrogen-phosphorus flame retardant. Ind Eng Chem Res 51:9769. doi:10.1021/ie301004d

    Article  Google Scholar 

  14. Bai Y, Wang X, Wu D (2012) Novel cyclolinear cyclotriphosphazene-linked epoxy resin for halogen-free fire resistance: synthesis, characterization, and flammability characteristics. Ind Eng Chem Res 51:15064. doi:10.1021/ie300962a

    Article  Google Scholar 

  15. Chen L, Song L, Lv P et al (2011) A new intumescent flame retardant containing phosphorus and nitrogen: preparation, thermal properties and application to UV curable coating. Prog Org Coat 70:59. doi:10.1016/j.porgcoat.2010.10.002

    Article  Google Scholar 

  16. Jiang S, Shi Y, Qian X et al (2013) Synthesis of a novel phosphorus- and nitrogen-containing acrylate and its performance as an intumescent flame retardant for epoxy acrylate. Ind Eng Chem Res 52:17442. doi:10.1021/ie4028439

    Article  Google Scholar 

  17. Qian X, Song L, Jiang S et al (2013) Novel flame retardants containing 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide and unsaturated bonds: synthesis, characterization, and application in the flame retardancy of epoxy acrylates. Ind Eng Chem Res 52:7307. doi:10.1021/ie4028439

    Article  Google Scholar 

  18. Qian X, Song L, Hu Y et al (2011) Combustion and thermal degradation mechanism of novel intumescent flame retardant for epoxy acrylate containing phosphorus and nitrogen. Ind Eng Chem Res 50:1881. doi:10.1021/ie400872q

    Article  Google Scholar 

  19. Ding H, Wang J, Liu J et al (2015) Preparation and properties of a novel flame retardant polyurethane quasi-prepolymer for toughening phenolic foam. J Appl Polym Sci. doi:10.1002/app.42424

    Google Scholar 

  20. Bai Z, Song L, Hu Y, Gong X, Yuen RK (2014) Investigation on flame retardancy, combustion and pyrolysis behavior of flame retarded unsaturated polyester resin with a star-shaped phosphorus-containing compound. J Anal Appl Pyrol 105:317. doi:10.1016/J.JAPP.2013.11.019

    Article  Google Scholar 

  21. Zhang M, Zhang J, Chen S, Zhou Y (2014) Synthesis and fire properties of rigid polyurethane foams made from a polyol derived from melamine and cardanol. Polym Degrad Stab 110:27. doi:10.1016/j.polymdegradstab.2014.08.009

    Article  Google Scholar 

  22. Heinen M, Gerbase AE, Petzhold CL (2014) Vegetable oil-based rigid polyurethanes and phosphorylated flame-retardants derived from epoxydized soybean oil. Polym Degrad Stab 108:76. doi:10.1016/j.polymdegradstab.2014.05.024

    Article  Google Scholar 

  23. Velencoso MM, Ramos MJ, Klein R, De Lucas A, Rodriguez JF (2014) Thermal degradation and flame behavior of novel polyurethanes based on phosphate polyols. Polym Degrad Stab 101:40. doi:10.1016/j.polymdegradstab.2014.01.012

    Article  Google Scholar 

  24. Wang H, Wang Q, Huang Z, Shi W (2007) Synthesis and thermal degradation behaviors of hyperbranched polyphosphate. Polym Degrad Stab 92:1788. doi:10.1016/j.polymdegradstab.2007.07.008

    Article  Google Scholar 

  25. Allauddin S, Narayan R, Raju K (2013) Synthesis and properties of alkoxysilane castor oil and their polyurethane/urea-silica hybrid coating films. ACS Sustain Chem Eng 1:910. doi:10.1021/sc3001756

    Article  Google Scholar 

  26. Shao Z-B, Deng C, Tan Y, Chen M-J, Chen L, Wang Y-Z (2014) An efficient mono-component polymeric intumescent flame retardant for polypropylene: preparation and application. ACS Appl Mater Interfaces 6:7363. doi:10.1021/am500789q

    Article  Google Scholar 

  27. Guo Y, Bao C, Song L, Yuan B, Hu Y (2011) In situ polymerization of graphene, graphite oxide, and functionalized graphite oxide into epoxy resin and comparison study of on-the-flame behavior. Ind Eng Chem Res 50:7772. doi:10.1021/ie200152x

    Article  Google Scholar 

  28. Chen X, Jiao C (2008) Synergistic effects of hydroxy silicone oil on intumescent flame retardant polypropylene system. Polym Degrad Stab 93:2222. doi:10.1016/j.firesaf.2009.06.008

    Article  Google Scholar 

  29. Li X-H, Meng Y-Z, Zhu Q, Tjong S (2003) Thermal decomposition characteristics of poly(propylene carbonate) using TG/IR and Py-GC/MS techniques. Polym Degrad Stab 81:157. doi:10.1016/S0141-3910(03)00085-5

    Article  Google Scholar 

  30. Zhao W, Liu J, Peng H, Liao J, Wang X (2015) Synthesis of a novel PEPA-substituted polyphosphoramide with high char residues and its performance as an intumescent flame retardant for epoxy resins. Polym Degrad Stab 118:120. doi:10.1016/j.polymdegradstab.2015.04.023

    Article  Google Scholar 

  31. Ohtsu N, Hiromoto S, Yamane M, Satoh K, Tomozawa M (2013) Chemical and crystallographic characterizations of hydroxyapatite- and octacalcium phosphate-coatings on magnesium synthesized by chemical solution deposition using XPS and XRD. Surf Coat Technol 218:114. doi:10.1016/j.surfcoat.2012.12.037

    Article  Google Scholar 

  32. Miao S, Sun L, Wang P, Liu R, Su Z, Zhang S (2012) Soybean oil-based polyurethanes networks as candidate biomaterials: synthesis and biocompatibility. Eur J Lipid Sci Technol 114:1165. doi:10.1002/ejlt.201200050

    Article  Google Scholar 

  33. Zhang C, Xia Y, Chen R, Huh S, Johnston PA, Kessler MR (2013) Soy-castor oil based polyols prepared using a solvent-free and catalyst-free method and polyurethanes therefrom. Green Chem 15:1477. doi:10.1039/C3GC40531A

    Article  Google Scholar 

Download references

Acknowledgements

This work was supported by the forest research and special public service foundation (Grand No. 201404604).

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Fuxiang Chu.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Ding, H., Xia, C., Wang, J. et al. Inherently flame-retardant flexible bio-based polyurethane sealant with phosphorus and nitrogen-containing polyurethane prepolymer. J Mater Sci 51, 5008–5018 (2016). https://doi.org/10.1007/s10853-016-9805-y

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s10853-016-9805-y

Keywords

Navigation