Skip to main content
Log in

Electric field analysis of spinneret design for multihole electrospinning system

  • Published:
Journal of Materials Science Aims and scope Submit manuscript

Abstract

Electric field plays a key role in producing required nanofibers in electrospinning. This study aims to improve the electric field distribution of the multijet spinning system by designing the spinneret configuration. A novel 19-hole multistep electrospinning configuration is presented. The simulation results show that the electric field strength at the central position is intensified due to the protuberant step on the spinneret, and therefore more uniform electric field is obtained compared with the 19-hole flat spinneret. We demonstrate that the multistep spinneret configuration produces finer fibers and more continuous fiber mats compared with the flat spinneret configuration because of the improved electric field distribution. Jet repulsion in the multijet electrospinning process is studied. It is found that the electric field line distribution, which is determined by the spinneret configuration, plays a dominant role in influencing jet repulsion. Applied voltage is the main factor responsible for jet repulsion for a given spinneret configuration.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9

Similar content being viewed by others

References

  1. Zhang Y, Chwee TL, Ramakrishna S, Huang ZM (2005) Recent development of polymer nanofibers for biomedical and biotechnological applications. J Mater Sci 16:933–946. doi:10.1007/s10856-005-4428-x

    Google Scholar 

  2. Burger C, Hsiao BS, Chu B (2006) Nanofibrous materials and their applications. Annu Rev Mater Res 36:333–368

    Article  Google Scholar 

  3. Taylor G (1964) Disintegration of water drops in an electric field. Proc Roy Soc Lond Math Phys Sci 280:383–397

    Article  Google Scholar 

  4. Reneker DH, Yarin AL, Fong H, Koombhongse S (2000) Bending instability of electrically charged liquid jets of polymer solutions in electrospinning. J Appl Phys 87:4531–4547

    Article  Google Scholar 

  5. Yang Y, Jia Z, Hou L, Liu J, Wang L, Guan Z (2010) A shield ring enhanced equilateral hexagon distributed multi-needle electrospinning spinneret. IEEE Trans Dielect Electr Insul 17:1592–1600

    Article  Google Scholar 

  6. Varesno A, Carletto RA, Mazzuchetti G (2009) Experimental investigations on the multi-jet electrospinning process. J Mater Process Technol 209:5178–5185

    Article  Google Scholar 

  7. Kim GH, Cho YS, Kim WD (2006) Stability analysis for multi-jets electrospinning process modified with a cylindrical electrode. Eur Polym J 42:2031–2038

    Article  Google Scholar 

  8. Varabhas JS, Chase GG, Reneker DH (2008) Electrospun nanofibers from a porous hollow tube. Polymer 49:4226–4229

    Article  Google Scholar 

  9. Dosunmu OO, Chase GG, Kataphinan W, Reneker DH (2006) Elecrospinning of polymer nanofibers from multiple jets on a porous tubular surface. Nanotechnology 17:1123–1127

    Article  Google Scholar 

  10. Zhou FL, Gong RH, Porat I (2009) Mass production of nanofibre assemblies by electrostatic spinning. Polym Int 58:331–342

    Article  Google Scholar 

  11. Thoppey NM, Bochinski JR, Clarke LI, Gorga RE (2010) Unconfined fluid electrospun into high quality nanofibers from a plate edge. Polymer 51:4928–4936

    Article  Google Scholar 

  12. Niu HT, Lin T, Wang XG (2009) Needleless electrospinning. I. A comparison of cylinder and disk nozzles. J Appl Polym Sci 114:3524–3530

    Article  Google Scholar 

  13. Wang X, Niu HT, Lin T (2009) Needleless electrospinning of nanofibers with a conical wire coil. Polym Eng Sci 49:1582–1586

    Article  Google Scholar 

  14. Forward KM, Rutledge GC (2012) Free surface electrospinning from a wire electrode. Chem Eng J 183:492–503

    Article  Google Scholar 

  15. Deitzel JM, Kleinmeyer JD, Hirvonen JK, Beck Tan NC (2001) Controlled deposition of electrospun poly(ethylene oxide) fibers. Polymer 42:8163–8170

    Article  Google Scholar 

  16. Xie S, Zeng YC (2012) Effects of electric field on multineedle electrospinning: experiment and simulation study. Ind Eng Chem Res 51:5336–5345

    Article  Google Scholar 

  17. Angammana CJ, Jayaram SH (2011) The effects of electric field on the multijet electrospinning process and fiber morphology. IEEE Trans Ind Appl 47:1028–1035

    Article  Google Scholar 

  18. Zheng YS, Liu XK, Zeng YC (2013) Electrospun nanofiber from a multihole spinneret with uniform electric field. J Appl Polym Sci 130:3221–3228

    Article  Google Scholar 

  19. Zheng YS, Xie S, Zeng YC (2013) Electric field distribution and jet motion in electrospinning process: from needle to hole. J Mater Sci 48:6647–6655. doi:10.1016/j.biotechadv.2010.01.004

    Article  Google Scholar 

  20. Zhou FL, Gong RH, Porat I (2009) Polymeric nanofibers via flat spinneret electrospinning. Polym Eng Sci 49:2475–2481

    Article  Google Scholar 

  21. Tomaszewski W, Szadkowski M (2005) Investigation of Electrospinning with the use of a multi-jet electrospinning head. Fibres Text East Eur 13:22–26

    Google Scholar 

  22. Kumar A, Wei M, Barry C, Chen J, Mead J (2010) Controlling fiber repulsion in multijet electrospinning for higher throughput. Macromal Mater Eng 295:701–708

    Article  Google Scholar 

Download references

Acknowledgements

This study was financially supported by the National Natural Science Foundation of China (11272088), Shanghai Dawning Program (10SG33), the Fundamental Research Funds for the Central Universities, and the China Scholarship Council. The authors would also like to thank Miss Eleanor Trimble for her contributions while proofreading the article for English and grammar.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Yongchun Zeng.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Zheng, Y., Zeng, Y. Electric field analysis of spinneret design for multihole electrospinning system. J Mater Sci 49, 1964–1972 (2014). https://doi.org/10.1007/s10853-013-7882-8

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s10853-013-7882-8

Keywords

Navigation