Skip to main content
Log in

Silica moulds built by stereolithography

  • Published:
Journal of Materials Science Aims and scope Submit manuscript

Abstract

In this work the production of ceramic moulds for aluminium casting using a stereolithographic apparatus is presented. Suspensions of silica powders in a photoreactive resin were used in standard STL equipment in order to build green parts. UV curable pre-ceramic suspensions have been studied using photocalorimetric and rheological characterizations. Thermogravimetry was used to analyse the behaviour of the pre-ceramic green during thermal treatment. Stereolithgraphy apparatus (SLA) was modified in order to fabricate ceramic green. Silica objects were obtained by pyrolysis of the organic binder and subsequent sintering at high temperature. A characterization of mechanical properties of the green and sintered ceramic materials was performed. Finally moulds for investment casting of aluminium were built by stereolithography and used for casting as a green as well as after sintering.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. R. KNITTER, W. BAUER, D. GOHRING and P. RISTHAUS, Fabrication of Ceramic Microcomponents by Process Chain, Euro RP 2001.

  2. A. GRECO, A. LICCIULLI and A. MAFFEZZOLI, J. Mater. Sci. 36 (2001) 99.

    Article  Google Scholar 

  3. G. A BRADY and J. W. HALLORAN, J. Mater. Sci. 33 (1998) 45.

    Article  Google Scholar 

  4. D. J. WALLER and A. SAFARI, J. Amer. Ceram. Soc. 75(6) (1992) 1648.

    Article  Google Scholar 

  5. H. L. MARCUS and D. L. BOURELL, Adv. Mater. Proc. 9 (1993) 28.

    Google Scholar 

  6. A. LICCIULLI, C. ESPOSITO CORCIONE, A. GRECO, and A. MAFFEZZOLI, J. Europ. Ceram. Soc. 24 (2004) 3769.

    Article  Google Scholar 

  7. M. L. GRIFFITH and J. W. HALLORAN, J. Amer. Soc. 79(10) (1996) 2601.

    Google Scholar 

  8. C. HINCZEWSKI, S. CORBEL and T. CHARTIER, Rapid Prototyp. J. 4 (1) (1998) 104.

    Google Scholar 

  9. J. W. HALLORAN, et al. US Patent (2000).

  10. G. A. BRADY and J. W. HALLORAN, Rapid Prototyp. J., 3(2) (1997) 61.

    Google Scholar 

  11. S. G. T-M. CHU, J. W. HALLORAN, J. HOLLISTER, and S. E. FEINBERG, J. Mater. Sci.: Mater. Med., in press (2000).

  12. G.T.-M. CHU and J. W. HALLORAN, J. Amer. Ceram. Soc. 83(10) (2000) 2375.

    Google Scholar 

  13. T. CHARTER, C. CHAPUT, F. DOREAU and M. LOISEAU, J. Mater. Sci. 37 (2002) 3141.

    Google Scholar 

  14. P. F. JACOBS, “Rapid Prototyping and Manufacturing” (SME, Dearborn, USA 1992).

    Google Scholar 

  15. C. ESPOSITO CORCIONE, A. GRECO, A. LICCIULLI, M. MARTENA and A. MAFFEZZOLI, “Advanced Manufacturing Systems and Technology,” edited by E. Kuljanic (CISM Courses and Lectures No. 437, Springer Wien New York, 2002) p. 731.

  16. M. L. GRIFFTH and W. HALLORAN, J. Appl. Phys. 81(6) (1997).

  17. M. CROSS, J. Colloid. Sci. 20 (1965) 417.

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to C. Esposito Corcione.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Corcione, C.E., Greco, A., Montagna, F. et al. Silica moulds built by stereolithography. J Mater Sci 40, 4899–4904 (2005). https://doi.org/10.1007/s10853-005-3888-1

Download citation

  • Received:

  • Accepted:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s10853-005-3888-1

Keywords

Navigation