Skip to main content
Log in

Interactive effect of electron beam irradiation and montmorillonite (MMT) on properties of polycarbonate (PC)/acrylonitrile butadiene styrene (ABS) nanocomposites

  • Original Paper
  • Published:
Polymer Bulletin Aims and scope Submit manuscript

Abstract

This research was conducted to investigate the effect of montmorillonite (MMT) content on the flame retardancy, physico-mechanical properties of electron beam irradiated polycarbonate (PC)/acrylonitrile butadiene styrene (ABS) blends. Based on this research, it is revealed that the increase in MMT loading level has gradually increased the flame retardancy and thermal stability of the flame retarded PC/ABS blends, which is due to the induction of char residues formed by the presence of MMT particles as measured in TGA analysis. Besides, the introduction of electron beam irradiation has gradually improved the flame retardancy (LOI) by forming crosslinking networks in PC/ABS blends (as evident by the increment in gel content) which restricts the permeability of volatile and air through the polymer matrix. The addition of low MMT amount (2 phr) has reduced the elongation at break which is attributed to the intercalation of polymer matrix into the interlayer galleries of MMT particles as evident by increment in d spacing. However, the higher amount of MMT particles tended to form agglomeration and thus reduced the tensile strength of flame retarded PC/ABS blends. The increase in irradiation dosages has gradually induced the Young’s modulus of flame retarded PC/ABS blends by forming crosslinking networks.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10

Similar content being viewed by others

References

  1. Lombardo BS, Keskkula H, Paul DR (1994) Influence of ABS type on morphology and mechanical properties of PC/ABS blends. J Appl Polym Sci 54(11):1697–1720

    Article  CAS  Google Scholar 

  2. Yin ZN, Wang TJ (2008) Deformation of PC/ABS alloys at elevated temperatures and high strain rates. Mater Sci Eng A 494(1):304–313

    Article  CAS  Google Scholar 

  3. Yin ZN, Wang TJ (2010) Deformation response and constitutive modeling of PC, ABS and PC/ABS alloys under impact tensile loading. Mater Sci Eng A 527(6):1461–1468

    Article  CAS  Google Scholar 

  4. Wang H, Zhou H, Huang Z, Zhang Y, Qiao H, Yu Z (2016) Experimental investigation and modeling of the mechanical behavior of PC/ABS during monotonic and cyclic loading. Polym Test 50:216–223

    Article  CAS  Google Scholar 

  5. Heidar Pour R, Soheilmoghaddam M, Hassan A, Bourbigot S (2015) Flammability and thermal properties of polycarbonate/acrylonitrile-butadiene-styrene nanocomposites reinforced with multilayer grapheme. Polym Degrad Stab 120:88–97

    Article  CAS  Google Scholar 

  6. Hassan MM (2008) Mechanical, thermal and morphological behaviour of polyamide 6/acrylonitrile-butadiene-styrene blends irradiated with gamma rays. Polym Eng Sci 48:373–380

    Article  CAS  Google Scholar 

  7. Merijs Meri R, Zicans J, Ivanova T, Berzina R, Saldabola R, Maksimovs R (2015) The effect of introduction of montmorillonite clay (MMT) on the elastic properties of polycarbonate (PC) composition with acrylonitrile-butadiene styrene. Compos Struct 134:950–956

    Article  Google Scholar 

  8. Wu N, Li X (2014) Flame retardancy and synergistic flame retardant mechanisms of acrylonitrile-butadiene-styrene composites based on aluminum hypophosphite. Polym Degrad Stab 105:265–276

    Article  CAS  Google Scholar 

  9. Ma H, Wang J, Fang Z (2012) Cross-linking of a novel reactive polymeric intumescent flame retardant to ABS copolymer and its flame retardancy properties. Polym Degrad Stab 97:1596–1605

    Article  CAS  Google Scholar 

  10. Hollingbery LA, Hull TR (2010) The fire retardant behaviour of huntite and hydromagnesite—a review. Polym Degrad Stab 95:2213–2225

    Article  CAS  Google Scholar 

  11. Pawlowski KH, Schartel B (2008) Flame retardancy mechanisms of aryl phosphates in combination with boehmite in bisphenol A polycarbonate/acrylonitrile–butadiene–styrene blends. Polym Degrad Stab 93(3):657–667

    Article  CAS  Google Scholar 

  12. Bee ST, Sin LT, Ch’ng BS, Ratnam CT, Rahmat AR (2018) Electron beam irradiation of zinc borte flame retardant containing acrylonite-butadiene-styrene (ABS) composites. J Polym Res 25:89. https://doi.org/10.1007/s10965-018-1485-7

    Article  CAS  Google Scholar 

  13. Lu C, Liu L, Wang X, Yang D, Huang X, Yao D (2015) Influence of clay dispersion on flame retardancy of ABS/PA6/APP. Polym Degrad Stab 114:16–29

    Article  CAS  Google Scholar 

  14. Lim KS, Bee ST, Sin LT, Tee TT, Ratnam CT, Hui D, Rahmat AR (2016) A review of application of ammonium polyphosphate as intumescent flame retardant in thermoplastic composites. Compos Part B Eng 84:155–174

    Article  CAS  Google Scholar 

  15. Lu H, Song L, Hu Y (2011) A review on flame retardant technology in China. Part II: flame retardant polymeric nanocomposites and coatings. Polym Adv Technol 22(4):379–394

    Article  CAS  Google Scholar 

  16. Levchik SV, Levchik GF, Balabanovich AI, Camino G, Costa L (1996) Mechanistic study of combustion performance and thermal decomposition behaviour of nylon 6 with added halogen-free fire retardants. Polym Degrad Stab 54(2):217–222

    Article  CAS  Google Scholar 

  17. Camino G, Costa L, Luda MP (1993) Mechanistic aspects of intumescent fire retardant systems. Makromol Chem, Macromol Symp 74(1):71–83

    Article  CAS  Google Scholar 

  18. Le Bras M, Bourbigot S, Revel B (1999) Comprehensive study of the degradation of an intumescent EVA-based material during combustion. J Mater Sci 34(23):5777–5782

    Article  Google Scholar 

  19. Cullis CF, Hirschler MM, Tao QM (1991) Studies of the effects of phosphorus-nitrogen-bromine systems on the combustion of some thermoplastic polymers. Eur Polym J 27(3):281–289

    Article  CAS  Google Scholar 

  20. Bee ST, Hassan A, Ratnam CT, Tee TT, Sin LT (2013) Investigation of nano-size montmorillonite on electron beam irradiated flame retardant polyethylene and ethylene vinyl acetate. Nucl Inst Methods Phys Res B 299:42–50

    Article  CAS  Google Scholar 

  21. Bee ST, Hassan A, Ratnam CT, Tee TT, Sin LT, Hui D (2014) Dispersion and roles of montmorillonite on structural, flammability, thermal and mechanical behaviours of electron beam irradiated flame retarded nanocomposite. Compos Part B Eng 61:41–48

    Article  CAS  Google Scholar 

  22. Sabet M, Hassan A, Wahit MU, Ratnam CT (2010) Mechanical, thermal and electrical properties of ethylene vinyl acetate irradiated by an electron-beam. Polym Plast Technol Eng 49:589–594

    Article  CAS  Google Scholar 

  23. Khonakdar HA, Jafari SH, Wagenknecht U, Jehnichen D (2006) Effect of electron-irradiation on cross-link density and crystalline structure of low- and high-density polyethylene. Radiat Phys Chem 75:78–86

    Article  CAS  Google Scholar 

  24. Bee ST, Sin LT, Ratnam CT, Chew WS, Rahmat AR (2018) Enhancement effect of trimethylopropane trimethacrylate on electron beam irradiated acrylonitrile butadiene styrene (ABS). Polym Bull. https://doi.org/10.1007/s00289-018-2316-z

    Article  Google Scholar 

  25. Bee ST, Sin LT, Ratnam CT, Kavee-Raaz RRD, Tee TT, Hui D, Rahmat AR (2015) Electron beam irradiation enhanced of Hibiscus cannabinus fiber strengthen polylactic acid composites. Compos Part B Eng 79:35–46

    Article  CAS  Google Scholar 

  26. Haurie L, Fernandez AI, Velasco JI, Chimenos JM, Cuesta JML, Espiell F (2007) Thermal stability and flame retardancy of LDPE/EVA blends filled synthetic hydromagnesite/aluminium hydroxide/montmorillonite and magnesium hydroxide/aluminium hydroxide/montmorillonite mixtures. Polym Degrad Stab 92:1082–1087

    Article  CAS  Google Scholar 

  27. Tuen BS, Hassan A, Abu Bakar A (2012) Mechanical properties of talc- and (Calcium carbonate)-filled poly(vinyl chloride) hybrid composites. J Vinyl Addit Technol 18:76–86

    Article  CAS  Google Scholar 

  28. Bee ST, Hassan A, Ratnam CT, Tee TT, Sin LT (2012) Effects of montmorillonite on the electron beam irradiated alumina trihydrate added polyethylene and ethylene vinyl acetate nanocomposite. Polym Compos 33:1883–1892

    Article  CAS  Google Scholar 

  29. Bee ST, Hassan A, Ratnam CT, Tee TT, Sin LT (2014) Interactions of montmorillonite and electron beam irradiation in enhancing the properties of alumina trihydrate–added polyethylene and ethylene vinyl acetate blends. J Compos Mater 48(10):1155–1171

    Article  CAS  Google Scholar 

  30. Sharif J, Dahlan KZM, Wan Yunus WMZ (2007) Electron beam crosslinking of poly(ethylene-co-vinyl acetate)/clay nanocomposites. Radiat Phys Chem 76:1698–1702

    Article  CAS  Google Scholar 

  31. Ng HM, Bee ST, Ratnam CT, Sin LT, Phang YY, Tee TT, Rahmat AR (2014) Effectiveness of trimethylopropane trimethacrylate for the electron–beam-irradiation-induced cross-linking of polylactic acid. Nucl Inst Methods Phys Res B 319:62–70

    Article  CAS  Google Scholar 

  32. Szep A, Szabo A, Toth N, Anna P, Marosi G (2006) Role of montmorillonite in flame retardancy of ethylene-vinyl acetate copolymer. Polym Degrad Stab 91:593–599

    Article  CAS  Google Scholar 

  33. Zhao C, Qin H, Gong F, Feng M, Zhang S, Yang M (2005) Mechanical, thermal and flammability properties of polyethylene/clay nanocomposites. Polym Degrad Stab 87:183–189

    Article  CAS  Google Scholar 

  34. Wang B, Song L, Hong N, Tai Q, Lu H, Hu Y (2011) Effect of electron beam irradiation on the mechanical and thermal properties of intumescent flame retarded ethylene-vinyl acetate copolymer/organically modified montmorillonite nanocomposites. Radiat Phys Chem 80(11):1275–1281

    Article  CAS  Google Scholar 

  35. Martinez-Pardo ME, Zuazua MP, Hernandez-Mendoza V, Cardosa J, Montiel R, Vazquez H (1995) Structure-properties relationship of irradiated LDPE/EVA blend. Nucl Inst Methods Phys Res B 105:258–261

    Article  CAS  Google Scholar 

  36. Bee ST, Hassan A, Ratnam CT, Tee TT, Sin LT (2014) Effects of irradiation on the mechanical, electrical, and flammability properties of (low-density polyethylene)/(ethylene-[vinyl acetate] copolymer) blends containing alumina trihydrate. J Vinyl Addit Technol 20:91–98

    Article  CAS  Google Scholar 

  37. Bee ST, Ratnam CT, Sin LT, Tee TT, Hui D, Kadhum AAH, Rahmat AR, Lau J (2014) Effects of electron beam irradiation on mechanical properties and nanostructural-morphology of montmorillonite added polyvinyl alcohol composite. Compos Part B Eng 63:141–153

    Article  CAS  Google Scholar 

  38. Isitman NA, Kaynak C (2011) Nanostructure of montmorillonite barrier layers: a new insight into the mechanism of flammability reduction in polymer nanocomposites. Polym Degrad Stab 96(12):2284–2289

    Article  CAS  Google Scholar 

  39. Tseng CR, Wu JY, Lee HY, Chang FC (2001) Preparation and crystallization behavior of syndiotactic polystyrene-clay nanocomposites. Polym 42:10063–10070

    Article  CAS  Google Scholar 

  40. Dadbin S, Frounchi M, Saeid MH, Gangi F (2002) Molecular structure and physical properties of E-beam cross-linked low-density polyethylene for wire and cable insulation applications. J Appl Polym Sci 86:1959–1969

    Article  CAS  Google Scholar 

  41. Sabet M, Hassan A, Ratnam CT (2012) Electron beam irradiation of low density polyethylene/ethylene vinyl acetate filled with metal hydroxides for wire and cable applications. Polym Degrad Stab 97(8):1432–1437

    Article  CAS  Google Scholar 

  42. Unnikrishnan L, Mohanty S, Nayak SK, Ali A (2011) Preparation and characterization of poly(methyl methacrylate)-clay nanocomposites via melt intercalation: effect of organoclay on thermal, mechanical and flammability properties. Mater Sci Eng A 528:3943–3951

    Article  CAS  Google Scholar 

  43. Carosio F, Alongi J, Malucelli G (2013) Flammability and combustion properties of ammonium polyphosphate-/poly(acrylic acid)-based layer by layer architectures deposited on cotton, polyester and their blends. Polym Degrad Stab 98:1626–1637

    Article  CAS  Google Scholar 

  44. Wang B, Zhou K, Wang L, Song L, Hu Y, Hu S (2012) Enhancement on physical properties of flame retarded ethylene-vinyl acetate copolymer/ferric pyrophosphate composites through electron beam irradiation. Compos Part B Eng 43(2):641–646

    Article  CAS  Google Scholar 

  45. Razak MZA, Arsad A, Rahmat AR, Hassan A (2012) Influence of MMT as reinforcement on rheological behavior, mechanical and morphological properties of recycled PET/ABS thermoplastic nanocomposites. J Polym Eng 32(3):177–183

    Article  CAS  Google Scholar 

  46. Jiang W, Hao J, Han Z (2012) Study on the thermal degradation of mixtures of ammonium polyphosphate and a novel caged bicyclic phosphate and their flame retardant effect in polypropylene. Polym Degrad Stab 97:632–637

    Article  CAS  Google Scholar 

  47. Li J, Ke C, Xu L, Wang Y (2012) Synergistic effect between a hyperbranched charring agent and ammonium polyphosphate on the intumescent flame retardance of acrylonitrile-butadiene-styrene polymer. Polym Degrad Stab 97:1107–1113

    Article  CAS  Google Scholar 

  48. Bozi J, Czégény Z, Mészáros E, Blazsό M (2007) Thermal decomposition of flame retarded polycarbonates. J Anal Appl Pyrolysis 79:337–345

    Article  CAS  Google Scholar 

  49. Kiliaris P, Papaspyrides CD (2010) Polymer/layered silicate (clay) nanocomposites: an overview of flame retardancy. Prog Polym Sci 35:902–958

    Article  CAS  Google Scholar 

Download references

Acknowledgements

The authors are thankful to of Malaysian Nuclear Agency, Bangi, Selangor, for allowing to use their equipments to perform this research.

Author information

Authors and Affiliations

Authors

Corresponding authors

Correspondence to Soo-Tueen Bee or Lee Tin Sin.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Bee, ST., Sin, L.T., Lim, KS. et al. Interactive effect of electron beam irradiation and montmorillonite (MMT) on properties of polycarbonate (PC)/acrylonitrile butadiene styrene (ABS) nanocomposites. Polym. Bull. 76, 4627–4658 (2019). https://doi.org/10.1007/s00289-018-2622-5

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00289-018-2622-5

Keywords

Navigation