Skip to main content
Log in

Effects of blend composition and compatibilization on the melt rheology and phase morphology of binary and ternary PP/PA6/EPDM blends

  • Original Paper
  • Published:
Polymer Bulletin Aims and scope Submit manuscript

Abstract

Ternary blends based on isotactic polypropylene (iPP) modified by polyamide 6 (PA6) and ethylene–propylene–diene terpolymer (EPDM) were prepared and their rheological properties were studied. The total content of dispersed phases was kept fixed at 30 wt%. The goal was to investigate the effect of blend composition and compatibilization process using PP-g-MA on the dynamic viscoelastic properties of PP/PA6/EPDM ternary systems. Then, attempts were made to correlate the viscoelastic response of the blends with their morphological texture as examined by SEM technique. Different rheological behaviors were observed depending on the dispersed phase(s) type, concentration and alteration of interfacial interaction between the phases. In the blends containing PA6 phase, compatibilization process led to a significant change in the morphology of the blend with a subsequent change in the viscoelastic properties, especially at low-frequency regions. Rheological analysis revealed a deviation from liquid-like behavior for certain binary and ternary systems which were dependent on the PA6 and EPDM contents and the microstructure of the blends as well. In the case of ternary blends, separated-type morphology was observed in consistent with morphology predicted by spreading coefficient concept. The relationship between the morphology and relaxation process of the individual particles was also discussed.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12

Similar content being viewed by others

References

  1. Utracki LA (1990) Polymer alloys and blends: thermodynamics and rheology. Hanser, Munuch

    Google Scholar 

  2. Han CD (1981) Multiphase flow in polymer processing. Academic Press, New York

    Google Scholar 

  3. Li J, Favis BD (2001) Characterizing co-continuous high density polyethylene/polystyrene blend. Polymer 42:5047

    Article  CAS  Google Scholar 

  4. Kim TY, Kim DM, Kim WJ, Lee TH, Suh KS (2004) Effects of poly[styrene-b-(ethylene-cobutylene)-b-styrene] on the charge distributions of low-density polyethylene/polystyrene blends. J Polym Sci B Polym Phys 42:2813

    Article  CAS  Google Scholar 

  5. Macaubas PHP, Demarquette NR (2001) Morphologies and interfacial tensions of immiscible polypropylene/polystyrene blends modified with triblock copolymers. Polymer 42:2543–2554

    Article  CAS  Google Scholar 

  6. Bonner JG, Hope PS (1993) In: Folkes MJ, Hope PS (eds) Polymer blends and alloys, chap 3. Blackie, London, pp 46–75

  7. Utracki LA (1995) History of commercial polymer alloys and blends (from a perspective of the patent literature). Polym Eng Sci 35(1):2–17

    Article  CAS  Google Scholar 

  8. Van Hemelrijck E, Van Puyvelde P, Velankar S, Macosko CW, Moldenaers P (2004) Interfacial elasticity and coalescence suppression in compatibilized polymer blends. J Rheol 48:143–159

    Article  Google Scholar 

  9. Van Hemelrijck E, Van Puyvelde P, Velankar S, Macosko CW, Moldenaers P (2005) The effect of block copolymer architecture on the coalescence and interfacial elasticity in compatibilized polymer blends. J Rheol 49:783–798

    Article  Google Scholar 

  10. Ide F, Hasegawa A (1974) Studies on polymer blend of nylon 6 and polypropylene or nylon 6 and polystyrene using the reaction of polymer. J Appl Polym Sci 18:963

    Article  CAS  Google Scholar 

  11. Scholz P, Froelich D, Muller R (1989) viscoelastic properties and morphology of two phase polypropylene/polyamide 6 blends in the melt. Interpretation of results with an emulsion model. J Rheol 33:481

    Article  CAS  Google Scholar 

  12. Park SJ, Kim BK, Jeong HM (1990) Morphological, thermal and rheological properties of the blends polypropylene/nylon-6, polypropylene/nylon-6/(maleic anhydride-g-polypropylene) and (maleic anhydride-g-polypropylene)/nylon-6. Eur Polym J 26:131

    Article  CAS  Google Scholar 

  13. Tedesco A, Barbosa RV, Nachtigall SMB, Mauler RS (2002) Comparative study of PP-MA and PP-GMA as compatibilizing agents on polypropylene/nylon 6 blends. Polym Testing 21:11–15

    Article  CAS  Google Scholar 

  14. Rosch J, Mulhaupt R (1995) Mechanical and morphological properties of elastomer-modified polypropylene/polyamide-6 blends. J Appl Polym Sci 56:1599–1605

    Article  Google Scholar 

  15. Gonzalez-Montiel A, Keskkula H, Paul DR (1995) Impact-modified nylon-6 polypropylene blends. 1. Morphology–property relationships. Polymer 36(24):4587–4603

    Article  CAS  Google Scholar 

  16. Gonzalez-Montiel A, Keskkula H, Paul DR (1995) Impact-modified nylon 6/polypropylene blends: 2. Effect of reactive functionality on morphology and mechanical properties. Polymer 36(24):4605–4620

    Article  CAS  Google Scholar 

  17. Ohlsson B, Hassander H, Tornell B (1998) Improved compatibility between polyamide and polypropylene by the use of maleic anhydride grafted SEBS. Polymer 39(26):6705–6714

    Article  CAS  Google Scholar 

  18. Wong SC, Mai YW (1999) Effect of rubber functionality on microstructures and fracture toughness of impact-modified nylon 6,6/polypropylene blends: 1. Structure–property relationships. Polymer 40:1553–1566

    Article  CAS  Google Scholar 

  19. Wilkinson AN, Laugel L, Clemens ML, Harding VM, Marin M (1999) Phase structure in polypropylene/PA6/SEBS blends. Polymer 40:4971–4975

    Article  CAS  Google Scholar 

  20. Ou Y, Lei Y, Fang X, Yang G (2004) Maleic anhydride grafted thermoplastic elastomer as an interfacial modifier for polypropylene/polyamide 6 blends. J Appl Polym Sci 91:1806–1815

    Article  CAS  Google Scholar 

  21. Wilkinson AN, Clemens ML, Harding VM (2004) The effects of SEBS-g-maleic anhydride reaction on the morphology and properties of polypropylene/PA6/SEBS ternary blends. Polymer 45:5239–5249

    Article  CAS  Google Scholar 

  22. Baia SL, Wang GT, Hiver JM, G’Sell C (2004) Microstructures and mechanical properties of polypropylene/polyamide 6/polyethelene–octene elastomer blends. Polymer 45:3063–3071

    Article  Google Scholar 

  23. Krache R, Benachour D, Potschke P (2004) Binary and ternary blends of polyethylene, polypropylene, and polyamide 6,6: the effect of compatibilization on the morphology and rheology. J Appl Polym Sci 94:1976–1985

    Article  CAS  Google Scholar 

  24. Li Y, Wang D, Zhang JM, Xie XM (2011) Compatibilization and toughening of immiscible ternary blends of polyamide 6, polypropylene (or a propylene–ethylene copolymer), and polystyrene. J Appl Polym Sci 119:1652–1658

    Article  CAS  Google Scholar 

  25. Yang H, Wang BK, Sun T, Wang X, Zhang Q, Fu Q, Dong X, Han CC (2008) Rheology and phase structure of PP/EPDM/SiO2 ternary composites. Eur Polym J 44:113–123

    Article  CAS  Google Scholar 

  26. Su FH, Huang HX (2009) Mechanical and rheological properties of PP/SEBS/OMMT ternary composites. J Appl Polym Sci 112:3016–3023

    Article  CAS  Google Scholar 

  27. Marcilla A, Garcia-Quesada JC, Lopez M, Gil E (2009) Study of the behavior of blends of a poly(hydroxybutyrate-valerate) copolymer, polypropylene, and SEBS. J Appl Polym Sci 113:3187–3195

    Article  CAS  Google Scholar 

  28. Mostofi N, Nazockdast H, Mohammadigoushki H (2009) Study on morphology and viscoelastic properties of PP/PET/SEBS ternary blend and their fibers. J Appl Polym Sci 114:3737–3743

    Article  CAS  Google Scholar 

  29. Basseri G, Mehrabi Mazidi M, Hosseini F, Razavi Aghjeh MK (2014) Relationship among microstructure, linear viscoelastic behavior and mechanical properties of SBS triblockcopolymer compatibilized PP/SAN blend. Polym Bull 71:465–486

    Article  CAS  Google Scholar 

  30. Favis BD, Willis JM (1990) Phase size/composition dependence in immiscible blends: experimental and theoretical considerations. J Polym Sci B Polym Phys 28:2259–2269

    Article  CAS  Google Scholar 

  31. Bureau MN, Elkadi H, Denault J, Dickson JI (1997) Injection and compression molding of polystyrene/high-density polyethylene blends—phase morphology and tensile behavior. Polym Eng Sci 37:377

    Article  CAS  Google Scholar 

  32. Dai S, Ye L, Hu G (2010) Preparation and properties of PP/PC/POE blends. Polym Adv Technol 21:279–289

    Article  CAS  Google Scholar 

  33. Xue CH, Wang D, Xiang B, Chiou B-S, Sun G (2011) Morphological development of polypropylene in immiscible blends with cellulose acetate butyrate. J Polym Res 18:1947–1953

    Article  CAS  Google Scholar 

  34. Zheng Q, Zhang XW, Pan Y, Yi XS (2002) Polystyrene/Sn–Pb alloy blends. I. Dynamic rheological behavior. J Appl Polym Sci 86:3166

    Article  CAS  Google Scholar 

  35. Wu D, Zhang Y, Zhang M, Zhou W (2008) Phase behavior and its viscoelastic responses of PLA/PCL blend. Eur Polym J 44:2171–2183

    Article  CAS  Google Scholar 

  36. Ezzati P, Ghasemi I, Karrabi M, Azizi H (2008) Rheological behaviour of PP/EPDM blend: the effect of compatibilization. Iran Polym J 17:265–272

    CAS  Google Scholar 

  37. GuoZ Tong L, Fang Z (2005) In situ compatibilization of polystyrene/polyolefin elastomer blends by the Friedel–Crafts alkylation reaction. Polym Int 54:1647–1652

    Article  Google Scholar 

  38. Riemann RE, Cantow HJ, Friedrich C (1996) Rheological investigation of form relaxation and interface relaxation processes in polymer blends. Polym Bull 36:637–643

    Article  CAS  Google Scholar 

  39. Riemann RE, Cantow HJ, Friedrich C (1997) Interpretation of a new interface-governed relaxation process in compatibilized polymer blends. Macromolecules 30:5476–5484

    Article  CAS  Google Scholar 

  40. Guo HF, Packirisamy S, Gvozdic NV, Meier DJ (1997) Prediction and manipulation of the phase morphologies of multiphase polymer blends: 1. Ternary systems. Polymer 38:785–794

    Article  CAS  Google Scholar 

  41. Hobbs SY, Dekkers MEJ, Watkins VH (1988) Effect of interfacial forces on polymer blend morphologies. Polymer 29:1598–1602

    Article  CAS  Google Scholar 

  42. Reignier J, Favis BD (2000) Control of the subinclusion microstructure in HDPE/PS/PMMA ternary blends. Macromolecules 33:6998–7008

    Article  CAS  Google Scholar 

  43. Reignier J, Favis BD, Heuzey MC (2003) Factors influencing encapsulation behavior in composite droplet-type polymer blends. Polymer 44:49–59

    Article  CAS  Google Scholar 

  44. Valera TS, Morita AT, Demarquette NR (2006) Study of morphologies of PMMA/PP/PS ternary blends. Macromolecules 39:2663–2675

    Article  CAS  Google Scholar 

  45. Wu S (1982) Polymer interface and adhesion. Marcel Dekker, New York

    Google Scholar 

  46. Luzinov I, Pagnoulle C, Xi K, Huynh-Ba G, Jerome R (1999) Composition effect on the core–shell morphology and mechanical properties of ternary polystyrene/styrene–butadiene rubber/polyethylene blends. Polymer 40:2511

    Article  CAS  Google Scholar 

  47. Omonov TS, Harrats C, Groeninckx G (2005) Co-continuous and encapsulated three phase morphologies in uncompatibilized and reactively compatibilized polyamide 6/polypropylene/polystyrene ternary blends using two reactive precursors. Polymer 46:12322–12336

    Article  CAS  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Mir Karim Razavi Aghjeh.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Mehrabi Mazidi, M., Razavi Aghjeh, M.K. Effects of blend composition and compatibilization on the melt rheology and phase morphology of binary and ternary PP/PA6/EPDM blends. Polym. Bull. 72, 1975–2000 (2015). https://doi.org/10.1007/s00289-015-1384-6

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00289-015-1384-6

Keywords

Navigation