Abstract
Semicontinuous heterophase polymerization was used to copolymerize methyl methacrylate (MMA) with reactive surfactant HITENOL BC10 (HBC10) at 60 °C using sodium dodecyl sulfate as pre-stabilizing agent and potassium persulfate as initiator. The mixture of MMA and HBC10 was added at constant rate in continuous mode varying the MMA/HBC10 ratio. High-polymerization rates were observed, decreasing as the MMA/HBC10 ratio decreased. Latexes with polymer content near 20% and polymer to surfactant (P/S) weight ratios between 5 and 15 were obtained. Particle sizes distribution were bimodal in all cases with a tendency to be monomodal as HBC10 concentration increased which was ascribed to enhanced particle stabilization by the presence of HBC10. The average particle diameters at the end of polymerizations for the first and second populations were around 10 and 50 nm, respectively. Very high average molecular weights were observed (1.4 × 106 ≤ M w ≤ 2.1 × 106 g/mol), which decreased when HBC10 concentration increased. The corresponding polydispersity indexes (M w /M n ) were in the range of 1.45–2.24.
Similar content being viewed by others
References
Ovando-Medina VM, Peralta RD, Mendizábal E, Martínez-Gutiérrez H, Corona-Rivera MA (2011) Microemulsion copolymerization of vinyl acetate and butyl acrylate using a mixture of anionic and non-ionic surfactants. Polym Bull 66:133–146
Pavel Florentina M (2004) Microemulsion polymerization. J Disp Sci Tech 25:1–16
Ovando-Medina VM, Peralta RD, Mendizábal E (2009) Semicontinuous microemulsion copolymerization of vinyl acetate and butyl acrylate: high solid content and effect of monomer addition rate. Colloid Polym Sci 287:561
Ledezma R, Treviño ME, Elizalde LE, Pérez-Carrillo LA, Mendizábal E, Puig JE, López RG (2007) Semicontinuous heterophase polymerization under monomer starved conditions to prepare nanoparticles with narrow size distribution. J Polym Sci A 45:1463
Esquivel O, Treviño ME, Saade H, Puig JE, Mendizábal E, López RG (2011) Mesoporous polystyrene nanoparticles synthesized by semicontinuous heterophase polymerization. Polym Bull 67:217–226
Asua JM (2004) Emulsion polymerization: from fundamental mechanisms to process developments. J Polym Sci A 42:1025–1041
Lai Z, Sudol ED, Dimonie VL, El-Aasser MS (2005) Determination of the extent of incorporation of a reactive surfactant in polystyrene latex particles via GPC. J Polym Sci A 43:2675–2678
Lai Z, Sudol ED, Dimonie VL, El-Aasser MS (2008) Kinetics of emulsion polymerization of styrene using the reactive surfactant HITENOL BC20. J App Polym Sci 109:2275–2282
Guyot A, Tauer K (2001) Polymerizable and polymeric surfactants. In: Texter J (ed) Reactions and synthesis in surfactant systems. Marcel Dekker, New York, pp 547–575
Huang H, Lu D, Sheng L, Guan R (2008) Reactive surfactant in the emulsion copolymerization of methyl methacrylate and octyl acrylate. J Macromol Sci A 45:242–247
Guyot A (2002) Recent progress in reactive surfactants in emulsion polymerization. Macromol Symp 179:105–132
Hu W, Sarveswaran K, Lieberman M, Bernstein GH (2004) Sub-10 nm electron beam lithography using cold development of poly(methylmethacrylate). J Vac Sci Technol, B 22:1711–1716
Hailer I, Feder R, Hatzakis M, Spiller E (1979) Copolymers of methyl methacrylate and methacrylic acid and their metal salts as radiation sensitive resists. J Electrochem Soc 126:154–161
Fischer PB, Chou SY (1993) 10 nm electron beam lithography and sub-50 nm overlay using a modified scanning electron microscope. Appl Phys Lett 62:2989–2991
Allara DL, Baca A, Pryde CA (1978) Distortions of band shapes in external reflection infrared spectra of thin polymer films on metal substrates. Macromolecules 11:1215–1220
Zhang JM, Shen DY (2002) Near-infrared SERS study of the adsorption of a PMMA dip-coated onto silver mirror substrate. Chinese Chem Lett 13:563–566
Dimonie VL, Sudol ED, El-Aasser MS (2008) Role of surfactants in emulsion polymerization polymers by design. Rev Chim (Bucureti) 59:1218–1221
Urquiola MB, Dimonie VL, Sudol ED, El-Aasser MS (1992) Emulsion polymerization of vinyl acetate using a polymerizable surfactant. I. Kinetic studies. J Polym Sci A 30:2619–2629
Urquiola MB, Dimonie VL, Sudol ED, El-Aasser MS (1992) Emulsion polymerization of vinyl acetate using a polymerizable surfactant. II. Polymerization mechanism. J Polym Sci A 30:2631–2644
Aguilar J, Rabelero M, Nuño-Donlucas SM, Mendizábal E, Martínez-Richa A, López RG, Arellano M, Puig JE (2011) Narrow size-distribution poly(methyl methacrylate) nanoparticles made by semicontinuous heterophase polymerization. J Appl Polym Sci 119:1827–1834
Acknowledgments
This study was supported by the Consejo Nacional de Ciencia y Tecnología, México (grant # SEP-80843). The technical assistance of Gladys Y. Cortez-Mazatán (CIQA) for particle size determination is appreciated. HMG wants to thanks to Claudia J. Torres-Ramos and Luis Moreno (Centro de Nanociencias y micro y nanotecnologías, IPN) for their help in Raman analysis.
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Ovando-Medina, V.M., Piña-García, P.S., Corona-Rivera, M.A. et al. Semicontinuous heterophase polymerization of methyl methacrylate in the presence of reactive surfactant HITENOL BC10. Polym. Bull. 68, 2313–2322 (2012). https://doi.org/10.1007/s00289-012-0726-x
Received:
Revised:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s00289-012-0726-x