Skip to main content
Log in

High-level production of 1,3-propanediol from crude glycerol by Clostridium butyricum AKR102a

  • Biotechnological products and process engineering
  • Published:
Applied Microbiology and Biotechnology Aims and scope Submit manuscript

Abstract

The aim of this study was to optimize a biotechnological process for the production of 1,3-propanediol (1,3-PD) based on low-quality crude glycerol derived from biodiesel production. Clostridium butyricum AKR102a was used in fed-batch fermentations in 1-L and 200-L scale. The newly discovered strain is characterized by rapid growth, high product tolerance, and the ability to use crude glycerol at the lowest purity directly gained from a biodiesel plant side stream. Using pure glycerol, the strain AKR102 reached 93.7 g/L 1,3-PD with an overall productivity of 3.3 g/(L*h). With crude glycerol under the same conditions, 76.2 g/L 1,3-PD was produced with a productivity of 2.3 g/(L*h). These are among the best results published so far for natural producers. The scale up to 200 L was possible. Due to the simpler process design, only 61.5 g/L 1,3-PD could be reached with a productivity of 2.1 g/(L*h).

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6

Similar content being viewed by others

References

  • Barbirato F, Himmi EH, Conte T, Bories A (1998) 1,3-Propanediol production by fermentation: an interesting way to valorize glycerin from the ester and ethanol industries. Ind Crop Prod 7:281–289

    Article  CAS  Google Scholar 

  • Belcher LA, Muska CF, DeSalvo JW (2010) Evaluating 1,3-propanediol for potential skin effects. Cosmet Toilet 125:81–86

    CAS  Google Scholar 

  • Biebl H, Marten S, Hippe H, Deckwer WD (1992) Glycerol conversion to 1,3-propanediol by newly isolated clostridia. Appl Microbiol Biotechnol 36:592–597

    Article  CAS  Google Scholar 

  • Bock R (2004) Biokonversion von Glycerin zu 1,3-Propandiol mit freien und immobilisierten Mikroorganismen. Technische Universität Braunschweig, Dissertation

    Google Scholar 

  • Boenigk R, Bowien S, Gottschalk G (1993) Fermentation of glycerol to 1,3-propanediol in continuous cultures of Citrobacter freundii. Appl Microbiol Biotechnol 38:453–457

    Article  CAS  Google Scholar 

  • Chatzifragkou A, Dietz D, Komaitis M, Zeng AP, Papanikolaou S (2010) Effect of biodiesel-derived waste glycerol impurities on biomass and 1,3-propanediol production of Clostridium butyricum VPI 1718. Biotechnol Bioeng 107:76–84

    Article  CAS  Google Scholar 

  • Chatzifragkou A, Papanikolaou S, Dietz D, Doulgeraki AI, Nychas GJE, Zeng AP (2011) Production of 1,3-propanediol by Clostridium butyricum growing on biodiesel-derived crude glycerol through a non-sterilized fermentation process. Appl Microbiol Biotechnol 91:101–112

    Article  CAS  Google Scholar 

  • Cheng KK, Liu DH, Sun Y, Liu WB (2004) 1,3-Propanediol production by Klebsiella pneumoniae under different aeration strategies. Biotechnol Lett 26:911–915

    Article  CAS  Google Scholar 

  • Cheng KK, Zhang JA, Liu DH, Sun Y, Liu HJ, Yang MD, Xu JM (2007) Pilot-scale production of 1,3-propanediol using Klebsiella pneumoniae. Process Biochem 42:740–744

    Article  CAS  Google Scholar 

  • Colin T, Bories A, Lavigne C, Moulin G (2001) Effects of acetate and butyrate during glycerol fermentation by Clostridium butyricum. Curr Microbiol 43:238–243

    Article  CAS  Google Scholar 

  • Dabrock B, Bahl H, Gottschalk G (1992) Parameters affecting solvent production by Clostridium pasteurianum. Appl Environ Microbiol 58:1233–1239

    CAS  Google Scholar 

  • Eaton RE, Boon WH, Smith CJ (2004) Chemical base for engine coolant/antifreeze with improved thermal stability properties. Patent Num US 6818146 B2 Shell Oil Company

  • González-Pajuelo M, Andrade JC, Vasconcelos I (2004) Production of 1,3-propanediol by Clostridium butyricum VPI 3266 using a synthetic medium and raw glycerol. J Ind Microbiol Biotechnol 31:442–446

    Article  Google Scholar 

  • Günzel B, Yonsel S, Deckwer WD (1991) Fermentative production of 1,3-propanediol from glycerol by Clostridium butyricum up to a scale of 2 m³. Appl Microbiol Biotechnol 36:289–294

    Article  Google Scholar 

  • Hartlep M, Zeng AP (2002) Fedbatch-Verfahren für die mikrobielle Herstellung von 1,3-Propandiol in Klebsielle pneumoniae und Clostridium butyricum. Chem Ing Tech 75:663–664

    Article  Google Scholar 

  • Hirschmann S, Baganz K, Koschik I, Vorlop KD (2005) Development of an integrated bioconversion process for the production of 1,3-propanediol from raw glycerol waters. Landbauforsch Volkenrode 55:261–267

    CAS  Google Scholar 

  • Homann T, Tag C, Biebl H, Deckwer WD, Schink B (1990) Fermentation of glycerol to 1,3-propanediol by Klebsiella and Citrobacter strains. Appl Microbiol Biotechnol 33:121–126

    Article  CAS  Google Scholar 

  • Jun SA, Moon C, Kang CH, Kong SW, Sang BI, Um Y (2010) Microbial fed-batch production of 1,3-propanediol using raw glycerol with suspended and immobilized Klebsiella pneumoniae. Appl Biochem Biotechnol 161:491–501

    Article  CAS  Google Scholar 

  • Kraus GA (2008) Synthetic methods for the preparation of 1,3-propanediol. Clean Soil Air Water 36:648–651

    Article  CAS  Google Scholar 

  • Liu HJ, Zhang DJ, Xu YH, Mu Y, Sun YQ, Xiu ZL (2007) Microbial production of 1,3-propanediol from glycerol by Klebsiella pneumoniae under micro-aerobic conditions up to a pilot scale. Biotechnol Lett 29:1281–1285

    Article  CAS  Google Scholar 

  • Liu HJ, Ou XJ, Zhou S, Liu DH (2010) Microbial 1,3-propanediol, its copolymerization with terephthalate, and applications. Microbiology Monographs 14:405–425

    Article  Google Scholar 

  • Moon C, Ahn JH, Kim SW, Sang BI, Um Y (2010) Effect of biodiesel-derived raw glycerol on 1,3-propanediol production by different microorganisms. Appl Biochem Biotechnol 161:502–510

    Article  CAS  Google Scholar 

  • Mu Y, Teng H, Zhang DJ, Wang W, Xiu ZL (2006) Microbial production of 1,3-propanediol by Klebsiella pneumoniae using crude glycerol from biodiesel preparations. Biotechnol Lett 28:1755–1759

    Article  CAS  Google Scholar 

  • Nakamura CE, Whited GM (2003) Metabolic engineering for the microbial production of 1,3-propanediol. Curr Opin Biotechnol 14:454–459

    Article  CAS  Google Scholar 

  • Otte B, Grunwaldt E, Mahmoud O, Jennewein S (2009) Genome shuffling in Clostridium diolis DSM 15410 for improved 1,3-propanediol production. Appl Environ Microbiol 75:7610–7616

    Article  CAS  Google Scholar 

  • Petitdemange E, Durr C, Andaloussi SA, Raval G (1995) Fermentation of raw glycerol to 1,3-propanediol by new strains of Clostridium butyricum. J Ind Microbiol 15:498–502

    Article  CAS  Google Scholar 

  • Rehman AU, Matsumura M, Nomura N, Sato S (2008) Growth and 1,3-propanediol production on pre-treated sunflower oil bio-diesel raw glycerol using a strict anaerobe-Clostridium butyricum. Curr Res Bacteriol 1:7–16

    Article  Google Scholar 

  • Ringel AK, Wilkens E, Hortig D, Willke T, Vorlop KD (2011) An improved screening method for microorganisms able to convert crude glycerol to 1,3-propanediol and to tolerate high product concentrations. Applied Microbiology and Biotechnology doi:10.1007/s00253-011-3594-7

  • Schuetz H, Radler F (1984) Anaerobic reduction of glycerol to 1,3-propanediol by Lactobacillus brevis and Lactobacillus buchneri. Syst Appl Microbiol 5:169–178

    CAS  Google Scholar 

  • Tang XM, Tan YS, Zhu H, Zhao K, Shen W (2009) Microbial conversion of glycerol to 1,3-propanediol by an engineered strain of Escherichia coli. Appl Environ Microbiol 75:1628–1634

    Article  CAS  Google Scholar 

  • Xu YZ, Guo NN, Zheng ZM, Ou XJ, Liu HJ, Liu DH (2009) Metabolism in 1,3-propanediol fed-batch fermentation by a D-lactate deficient mutant of Klebsiella pneumoniae. Biotechnol Bioeng 104:965–972

    Article  CAS  Google Scholar 

  • Yazdani SS, Gonzalez R (2007) Anaerobic fermentation of glycerol: a path to economic viability for the biofuels industry. Curr Opin Biotechnol 18:213–219

    Article  CAS  Google Scholar 

  • Zeng AP (1996) Pathway and kinetic analysis of 1,3-propanediol production from glycerol fermentation by Clostridium butyricum. Bioprocess Eng 14:169–175

    Article  CAS  Google Scholar 

  • Zeng AP, Biebl H (2002) Bulk chemicals from biotechnology: the case of 1,3-propanediol production and new trends. Adv Biochem Eng Biotechnol 74:239–259

    CAS  Google Scholar 

Download references

Acknowledgments

This project was funded by the German Federal Ministry of Education and Research (BMBF) (IG-Biotech 0315026E). I want to thank PD Dr. Udo Rau and Wolfgang Graßl from the Technische Universität Braunschweig for the kind technical provision of the large-scale fermenter and the assistance during the 200-L fermentation.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Thomas Willke.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Wilkens, E., Ringel, A.K., Hortig, D. et al. High-level production of 1,3-propanediol from crude glycerol by Clostridium butyricum AKR102a. Appl Microbiol Biotechnol 93, 1057–1063 (2012). https://doi.org/10.1007/s00253-011-3595-6

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00253-011-3595-6

Keywords

Navigation