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Milling vibration control of semiconical shell workpiece with multiple distribution tuned mass dampers

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Abstract

Considering the complexity geometry and thin wall feature, the semiconical shell workpiece will induce complicated and intense vibration in the milling process leading to poor surface quality and large machining deformation. In order to suppress the vibration, this paper focused on the semiconical shell workpiece and proposed a multiple distribution tuned mass damper (MDTMD) vibration control technique by attaching a series of optimized tuned mass dampers (TMD) to each optimal position of workpiece. The vibration characteristics and modal shapes of workpiece were obtained with the use of spectro-geometric-Ritz method (SGM) and the dynamic model of workpiece with MDTMD was established. A novel design of TMD was proposed. The optimal parameters and positions of each TMD were determined simultaneously using numerical optimization algorithm based on the modal summation method. Theoretical studies and experiment results shown that the proposed MDTMD method can remarkably improve the dynamic stiffness of the workpiece. The performance of vibration suppression is further verified in the impact tests and milling experiments.

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Funding

This work was supported by the National Natural Foundation of China (Grant numbers 51975020, 51575014); the Advance Research Program Foundation of Equipment (Grant numbers E0001011201801); the National Defense Scientific Research Project (Grant number JCKY2014204B003); the Beijing Natural Science Foundation (Grant numbers 3204041); and the Beijing Postdoctoral Research Foundation.

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Author notes

  1. Peng Qin and Yunan Liu contributed equally to this work.

Authors and Affiliations

  1. Beijing Key Lab of Advanced Manufacturing Technology, School of Mechanical and Applied Electronics Engineering, Beijing University of Technology, Beijing, 100124, China

    Peng Qin & Min Wang

  2. Beijing Key Lab of Environmental Noise and Vibration, Beijing Municipal Institute of Labor Protection, Beijing, 100054, China

    Yunan Liu

  3. Beijing Key Lab of Electrical Discharge Machining Technology, Beijing, 100083, China

    Min Wang

  4. Beijing Xinli Machinery Co. Ltd., Beijing, 100039, China

    Yanlin Zhang

Authors
  1. Peng Qin
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  2. Yunan Liu
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  3. Min Wang
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  4. Yanlin Zhang
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Corresponding author

Correspondence to Min Wang.

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Qin, P., Liu, Y., Wang, M. et al. Milling vibration control of semiconical shell workpiece with multiple distribution tuned mass dampers. Int J Adv Manuf Technol 115, 2175–2190 (2021). https://doi.org/10.1007/s00170-020-06427-y

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  • DOI: https://doi.org/10.1007/s00170-020-06427-y

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