Skip to main content
Log in

Study on diamond dressing for non-uniformity of pad surface topography in CMP process

  • ORIGINAL ARTICLE
  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

Abstract

Diamond dressing process is critical in conditioning pad surface topography before and after chemical mechanical planarization/polishing (CMP) process for integrated circuit (IC) fabrication. This paper addresses a kinematic model of diamond dressing effect on the profile of pad cutting rate (PCR) with a ring-type diamond dresser through both simulation and experiments. In this kinematic model, the cutting locus distribution, relative velocity of diamond grits on a pad surface, and sliding time have been described as significant factors for non-uniformity of pad surface topography. Moreover, the speed ratio between the diamond dresser and the polishing pad has been investigated with respect to the center distance of the pad and the diamond dresser by the developed method. The model has been verified by experiments of diamond dressing of pad. Experimental results show that the dressing marks and pad cutting rate on the pad surface follow the same trend as simulation results and the final pad surface is obtained as a concave shape. Results of this study can be applied on diamond dressing of pads used in CMP and furthermore can be extended to investigate an optimal diamond dressing process for semiconductor fabrication.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Chen C-CA, Shu LS, Lee SR (2003) Mechano-chemical polishing of silicon wafers. J Mater Process Tech 140(1-3):373–378. doi:10.1016/S0924-0136(03)00827-6

    Article  Google Scholar 

  2. McGrath J, Davis C (2004) Polishing pad surface characterization in chemical mechanical planarization. J Mater Process Tech 153:666–673. doi:10.1016/j.jmatprotec.2004.04.094

    Article  Google Scholar 

  3. Shi H, Ring TA (2010) CMP pad wear and polish-rate decay modeled by asperity population balance with fluid effect. Microelectron Eng 87:2368–2375. doi:10.1016/j.mee.2010.04.010

    Article  Google Scholar 

  4. Tso PL, Hsu R (2007) Estimating chemical mechanical polishing pad wear with compressibility. Int J Adv Manufac Technol 32:682–689. doi:10.1007/s00170-005-0386-1

    Article  Google Scholar 

  5. Kim S, Saka N, Chun JH (2014) The role of pad topography in chemical-mechanical polishing. IEEE Trans Semicond Manuf 27(3):431–442. doi:10.1109/TSM.2014.2335156

    Article  Google Scholar 

  6. Kim S, Saka N, Chun JH (2014) The effect of pad-asperity curvature on material removal rate in chemical-mechanical polishing. Procedia CIRP 14:42–47. doi:10.1016/j.procir.2014.03.014

    Article  Google Scholar 

  7. Lee H, Zhuang Y, Sugiyama M, Seike Y, Takaoka M, Miyachi K, Nishiguchi T, Kojima H, Philipossian A (2010) Pad flattening ratio, coefficient of friction and removal rate analysis during silicon dioxide chemical mechanical planarization. Thin Solid Films 518(8):1994–2000. doi:10.1016/j.tsf.2009.07.193

    Article  Google Scholar 

  8. Kim HJ, Jeong H (2004) Effect of process conditions on uniformity of velocity and wear distance of pad and wafer during chemical mechanical planarization. J Elec Mater 33(1):53–60. doi:10.1007/s11664-004-0294-4

    Article  MathSciNet  Google Scholar 

  9. Park KH, Kim HJ, Chang OM, Jeong HD (2007) Effects of pad properties on material removal in chemical mechanical polishing. J Mater Process Tech 187–188:73–76. doi:10.1016/j.jmatprotec.2006.11.216

  10. Wang C, Sherman P, Chandra A, Dornfeld D (2005) Pad surface roughness and slurry particle size distribution effects on material removal rate in chemical mechanical planarization. CIRP Ann Manuf Technol 54 (1):309–312. doi:10.1016/S0007-8506(07)60110-3

  11. Chen C-CA, Hsu LS, Hsu CK, Liu WC (2002) Study on pad dressing process for CMP of silicon wafers. In: Proceedings of the third international conference of european society of precision engineering and nanotechnology. Eindhoven, (EUSPEN 2002)

  12. Hocheng H, Huang YL, Chen LJ (1999) Kinematic analysis and measurement of temperature rise on a pad in chemical mechanical planarization. J Electrochem Soc 146:4236–4239. doi:S0013-4651(99)02-045-5

  13. Hocheng H, Tsai HY, Tsai MS (2000) Effects of kinematic variables on nonuniformity in chemical mechanical planarization. Int J Mach Tools Manuf 40:1651–1669. doi:10.1016/S0890-6955(00)00013-4

  14. Tyan F (2005) Non-uniformity of wafer and pad in CMP kinematic aspects of view. Amer Control Conf (Portland) 3:2046–2951. doi:10.1109/ACC.2005.1470271

  15. Li ZC, Baisie EA, Zhang XH (2012) Diamond disc pad conditioning in chemical mechanical planarization (CMP): a surface element method to predict pad surface shape. Precis Eng 36 (2):356–363. doi:10.1016/j.precisioneng.2011.10.006

    Article  Google Scholar 

  16. Chang O, Kim H, Park K, Park B, Seo H, Jeong H (2007) Mathematical modeling of CMP conditioning process. Microelectron Eng 84(4):577–583. doi:10.1016/j.mee.2006.11.011

    Article  Google Scholar 

  17. Nguyen NY, Zhong ZW, Tian YB (2014) An analytical investigation of pad wear caused by the conditioner in fixed abrasive chemical–mechanical polishing. Int J Adv Manuf Technol 77(5):897–905. doi:10.1007/s00170-014-6490-3

    Google Scholar 

  18. Yeh HM, Chen KS (2010) Development of a pad conditioning simulation module with a diamond dresser for CMP applications. Int J Adv Manuf Technol 50(1):1–12. doi:10.1007/s00170-009-2488-7

    Article  Google Scholar 

  19. Simončič S, Podržaj P (2016) An enhanced algorithm for estimation of a digitized curve length using B-splines. Measurement 94:168–76. doi:10.1016/j.measurement.2016.07.082

    Article  Google Scholar 

  20. Chen C-CA, Pham QP (2016) Kinematic model and simulation of pad dressing process by sweep arm mechanism. Proc Cross-strait Asia-Pac Chem Mech Planar Conf Taiwan (APWCMP2106) 2016:115–124

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Chao-Chang A. Chen.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Chen, CC.A., Pham, QP. Study on diamond dressing for non-uniformity of pad surface topography in CMP process. Int J Adv Manuf Technol 91, 3573–3582 (2017). https://doi.org/10.1007/s00170-017-0060-4

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00170-017-0060-4

Keywords

Navigation