Skip to main content
SpringerLink
Log in

Plastic Deformation Behavior and Microstructural Evolution of Al-Core/Cu-Sheath Composites in Multi-pass Caliber Rolling

  • Published:
Metallurgical and Materials Transactions A Aims and scope Submit manuscript

Abstract

Plastic deformation behavior and microstructural evolution of an Al-core/Cu-sheath composite during multi-pass caliber rolling are investigated using the finite element simulations and experimental analyses. The simulated equivalent plastic strains generated by 1 to 7 pass caliber rolling are correlated with the hardness values and microstructures measured in the longitudinal cross sections of the specimens. The average strains developed in the Al-core and Cu-sheath are almost identical, which satisfy the quasi-isostrain condition in composites with inner soft and outer hard materials. Both the Al-core and Cu-sheath exhibit increasing hardness, but decreasing hardening rates with an increase in the number of passes. The increasing hardness with an increase in the number of caliber rolling passes is attributable to the combined effect of increased dislocation density and decreased grain size. The simulated results for the hardness were shown to be in good agreement with the experimental data for Cu and Al. It was concluded that the finite element method is well placed as a tool for describing and predicting deformation behaviors during caliber rolling.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Log in via an institution

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13
Fig. 14

Similar content being viewed by others

References

  1. A.C. Manalo, T. Aravinthan, and W. Karunasena: Constr. Build. Mater., 2013, vol. 47, pp. 1317–27.

    Article  Google Scholar 

  2. Ł. Smakosz and J. Tejchman: Mater. Des., 2014, vol. 54, pp. 1068–82.

    Article  Google Scholar 

  3. R. Deaquino-Lara, E. Gutiérrez-Castañeda, I. Estrada-Guel, G. Hinojosa-Ruiz, E. García-Sánchez, J.M. Herrera-Ramírez, R. Pérez-Bustamante, and R. Martínez-Sánchez: Mater. Des., 2014, vol. 53, pp. 1104–11.

    Article  Google Scholar 

  4. R. Rani, J.K. Juneja, S. Singh, C. Prakash, and K.K. Raina: J. Magn. Magn. Mater., 2013, vol. 345, pp. 55–59.

    Article  Google Scholar 

  5. S.M. Ha, H.L. Lee, S.-G. Lee, B.G. Kim, Y.S. Kim, J.C. Won, W.J. Choi, D.C. Lee, J. Kim, and Y. Yoo: Compos. Sci. Technol., 2013, vol. 88, pp. 113–19.

    Article  Google Scholar 

  6. J.-Z. Liang: Compos. Part B Eng., 2014, vol. 56, pp. 431–34.

    Article  Google Scholar 

  7. D. Nedelcu and I. Carcea: Met. Mater. Int., 2013, vol.19, pp.105–12.

    Article  Google Scholar 

  8. C.G. Kang, Y.J. Jung, and H.C. Kwon: J. Mater. Proc. Technol., 2002, vol. 124, pp. 49–56.

    Article  Google Scholar 

  9. H.J. Park, K.H. Na, N.S. Cho, Y.S. Lee, and S.W. Kim: J. Mater. Proc. Technol., 1997, vol. 67, pp. 24–28.

    Article  Google Scholar 

  10. M.I. Latypov, D. Lee, H.-G. Jeong, J. Lee, and H.S. Kim: Metall. Mater. Trans. A, 2013, vol. 44, pp. 4031–36.

    Article  Google Scholar 

  11. M. Kiuchi and R.-Q. Hsu: CIRP Ann.—Manufac. Technol., 1990, vol. 39, pp. 271–74.

  12. D.C. Ko, S.K. Lee, B.M. Kim, H.H. Jo, and H. Jo: J. Mater. Proc. Technol., 2007, vol. 186, pp. 22–26.

    Article  Google Scholar 

  13. T. Mori and S. Kurimoto: J. Mater. Proc. Technol., 1996, vol. 56, pp. 242–53.

    Article  Google Scholar 

  14. X. Li, G. Zu, M. Ding, and P. Wang:. Mater. Sci. Eng. A, 2011, vol. 529, pp. 485–91.

    Article  Google Scholar 

  15. C.H. Jeon, S.W. Han, C.J. Yan Tyne, and Y.H. Moon: Met. Mater. Int., 2013, vol. 19, pp. 1069–76.

    Article  Google Scholar 

  16. E.Y. Kim, J.H. Cho, H.W. Kim, and S.H. Choi: Korean J. Met. Mater., 2013, vol. 51, pp. 41–50.

    Google Scholar 

  17. S.H. Lee and J.H. Kim: Korean J. Met. Mater., 2013, vol. 51, pp. 251–57.

    Google Scholar 

  18. K.S. Lee, S.E. Lee, J.S. Kim, M.J. Kim, D.H. Bae, and Y.N. Kwon: Korean J. Met. Mater., 2013, vol. 51, pp. 535–45.

    Google Scholar 

  19. W. Deqing, S. Ziyuan, and Q. Ruobin: Scripta Mater., 2007, vol. 56, pp. 369–72.

    Article  Google Scholar 

  20. R.Z. Valiev, R.K. Islamgaliev, and I.V. Alexandrov: Prog. Mater. Sci., 2000, vol. 45, pp. 103–89.

    Article  Google Scholar 

  21. Y. Estrin and A. Vinogradov: Acta Mater., 2013, vol. 61, pp. 782–817.

    Article  Google Scholar 

  22. E.Y. Yoon, D.J. Lee, B. Park, M.R. Akbarpour, M. Farvizi, and H.S. Kim: Met. Mater. Int., 2013, vol. 19, pp. 927–32.

    Article  Google Scholar 

  23. Y. Song, W. Wang, D. Gao, E.Y. Yoon, D.J. Lee, and H.S. Kim: Met. Mater. Int., 2014, vol. 20, pp. 445–50.

    Article  Google Scholar 

  24. H.S. Kim, S.H. Joo, and H.J. Jeong: Korean J. Met. Mater., 2013, vol. 51, pp. 535–45.

    Google Scholar 

  25. S.Y. Yuan, L.W. Zhang, S.L. Liao, G.D. Jiang, Y.S. Yu, and M. Qi: J. Mater. Proc. Technol., 2009, vol. 209, pp. 2760–66.

    Article  Google Scholar 

  26. H. Ding, N. Shen, and Y.C. Shin: J. Mater. Proc. Technol., 2012, vol. 212, pp. 1003–13.

    Article  Google Scholar 

  27. X.H. An, Q.Y. Lin, S.D. Wu, Z.F. Zhang, R.B. Figueiredo, N. Gao, and T.G. Langdon: Scripta Mater., 2011, vol. 4, pp. 954–57.

    Article  Google Scholar 

  28. S.C. Yoon, A. Krishnaiah, U. Chakkingal, and H.S. Kim: Comput. Mater. Sci., 2008, vol. 43, pp. 641–45.

    Article  Google Scholar 

  29. Y. Kimura, T. Inoue, F. Yin, and K. Tsuzaki: Science, 2008, vol. 23, pp. 1057–60.

    Article  Google Scholar 

  30. K. Komori: J. Mater. Proc. Technol., 2003, vol. 143-144, pp. 367–72.

    Article  Google Scholar 

  31. K. Komori: J. Mater. Proc. Technol., 1997, vol. 71, pp. 329–36.

    Article  Google Scholar 

  32. T. Inoue, F. Yin, and Y. Kimura: Mater. Sci. Eng. A, 2007, vol. 466, pp. 114–22.

    Article  Google Scholar 

  33. J.Y. Kang, B. Bacroix, H. Réglé, K.H. Oh, and H.C. Lee: Acta Mater., 2007, vol. 55, pp. 4935–46.

    Article  Google Scholar 

  34. K. Peng, X. Mou, J. Zeng, L.L. Shaw, and K.W. Qian: Comput. Mater. Sci., 2011, vol. 50, pp. 1526–32.

    Article  Google Scholar 

  35. J. Petruska: J. Mater. Proc. Technol., 2003, vol. 143-144, pp. 300–05.

    Article  Google Scholar 

  36. Y. Estrin: in Unified Constitutive Laws of Plastic Deformation, A.S. Krausz and K. Krausz, eds., Academic Press. Inc., London, 1996, pp. 69–107.

  37. H.S. Kim, M.B. Bush, and Y. Estrin: Mater. Sci. Eng. A, 2000, vol. 276, pp. 175–85.

    Article  Google Scholar 

  38. D.J. Lee, E.Y. Yoon, S.H. Lee, S.Y. Kang and H.S. Kim: Rev. Adv. Mater. Sci., 2012, vol. 31, pp. 25–30.

    Google Scholar 

  39. G. Ribarik, T. Ungar, and J. Gubicza: J. Appl. Crystallogr., 2001, vol. 34, pp. 669–76.

    Article  Google Scholar 

  40. T. Ungar: Mater. Sci. Eng. A, 2001, vol. 309–310, pp. 14–22.

    Article  Google Scholar 

  41. H.S. Kim, S.I. Hong, and S.-J. Kim: J. Mater. Proc. Technol., 2001, vol. 112, pp. 109–13.

    Article  Google Scholar 

  42. Y. Estrin and H. Mecking: Acta Metall., 1984, vol. 32, pp. 57–70.

    Article  Google Scholar 

  43. P. Zhang, S.X. Li and Z.F. Zhang: Mater. Sci. Eng. A, 2011, vol. 529, pp. 62–73.

    Article  Google Scholar 

  44. T. Inoue, Z. Horita, H. Somekawa, and K. Ogawa: Acta Mater., 2008, vol. 56, pp. 6291–303.

    Article  Google Scholar 

  45. X. Mou, K. Peng, J. Zeng, L.L. Shaw, and K.W. Qian: J. Mater. Proc. Technol., 2011, vol. 211, pp. 590–96.

    Article  Google Scholar 

  46. E.M. Lawrence: Interfacial Phenomena in Metals and Alloys, Addison-Wesley Pub. Co., Reading, 1975, p. 376.

  47. Y.H. Zhao, Y.Y. Liao, and Y.T. Zhu: Mater. Sci. Eng. A, 2005, vol. 410–411, pp. 188–93.

    Article  Google Scholar 

  48. C.X. Huang, G. Yang, Z.F. Zhang, S.D. Wu, and G. Gottstein: Mater. Sci. Eng. A, 2012, vol. 556, pp. 638–47.

    Article  Google Scholar 

  49. R. Smallman and D. Green: Acta Metall., 1964, vol. 12, pp. 145–54.

    Article  Google Scholar 

Download references

Acknowledgments

This study was supported by a Grant from the Fundamental R&D Program for Core Technology of Materials (10037206) funded by the Ministry of Knowledge Economy, Korea. A helpful discussion about CMWP analyses with Prof. Tamas Ungar is greatly appreciated.

Author information

Authors and Affiliations

  1. Department of Materials Science and Engineering, Pohang University of Science and Technology (POSTECH), Pohang, 790-784, South Korea

    Jung Gi Kim

  2. Production Technology R&D Department, Korea Institute of Industrial Technology (KITECH), Incheon, 406-840, South Korea

    Ha-Guk Jeong & Jong Beom Lee

  3. Center for Advanced Aerospace Materials, Pohang University of Science and Technology, Pohang, 790-784, South Korea

    Marat I. Latypov, Dong Jun Lee, Sunghak Lee & Hyoung Seop Kim

Authors
  1. Jung Gi Kim
    View author publications

    You can also search for this author in PubMed Google Scholar

  2. Marat I. Latypov
    View author publications

    You can also search for this author in PubMed Google Scholar

  3. Dong Jun Lee
    View author publications

    You can also search for this author in PubMed Google Scholar

  4. Ha-Guk Jeong
    View author publications

    You can also search for this author in PubMed Google Scholar

  5. Jong Beom Lee
    View author publications

    You can also search for this author in PubMed Google Scholar

  6. Sunghak Lee
    View author publications

    You can also search for this author in PubMed Google Scholar

  7. Hyoung Seop Kim
    View author publications

    You can also search for this author in PubMed Google Scholar

Corresponding author

Correspondence to Hyoung Seop Kim.

Additional information

Manuscript submitted February 3, 2014.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Kim, J.G., Latypov, M.I., Lee, D.J. et al. Plastic Deformation Behavior and Microstructural Evolution of Al-Core/Cu-Sheath Composites in Multi-pass Caliber Rolling. Metall Mater Trans A 46, 260–269 (2015). https://doi.org/10.1007/s11661-014-2608-3

Download citation

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11661-014-2608-3

Keywords

Search

Navigation