Skip to main content

Experimental Study of Surface Integrity of Aluminum Lithium Alloy by Face Milling

  • Conference paper
  • 8234 Accesses

Part of the book series: Lecture Notes in Computer Science ((LNAI,volume 8103))

Abstract

Aluminum lithium alloy will likely become the material of choice over composites as the fuselages of the next generation of narrow-body aircraft due to its high strength to weight ratio and excellent corrosion resistance. In this paper, aluminum lithium alloy samples are milled under air coolant condition and liquid nitrogen condition. Surface integrity factors including roughness and residual stress are measured. The results show that the angle between feed direction and rolling orientation dominates in the formation of surface finish, which is often neglected in previous study. The results also demonstrate the capacity of liquid nitrogen on improving the surface integrity followed by an increase of material removal rate in face milling of aluminum lithium alloy. Finally, the regression models for roughness and residual stress are established and the effectiveness of these models are validated.

This is a preview of subscription content, log in via an institution.

Buying options

Chapter
USD   29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD   39.99
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD   54.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Learn about institutional subscriptions

Preview

Unable to display preview. Download preview PDF.

Unable to display preview. Download preview PDF.

References

  1. Giummarra, C., Thomas, B., Rioja, R.J.: New aluminum lithium alloys for aerospace applications. In: Proceedings of the Light Metals Technology Conference, Bombardier Aerospace and Alcoa Trade Study (2007)

    Google Scholar 

  2. Jin, D., Liu, Z.: Effect of cutting speed on surface integrity and chip morphology in high-speed machining of PM nickel-based superalloy FGH95. Int. J. Adv. Manuf. Technol. 60, 893–899 (2012)

    Article  Google Scholar 

  3. Axinte, D.A., Dewes, R.C.: Surface integrity of hot work tool steel after high speed milling-experimental data and empirical models. J. Mater. Process. Tech. 127, 325–335 (2002)

    Article  Google Scholar 

  4. Shaji, S., Radhakrishnan, V.: Analysis of process parameters in surface grinding with graphite as lubricant based on the Taguchi method. J. Mater. Process. Tech. 141, 51–59 (2003)

    Article  Google Scholar 

  5. Ghani, J.A., Choudhury, I.A., Hassan, H.H.: Application of Taguchi method in the optimization of end milling parameters. J. Mater Process. Tech. 145, 84–92 (2004)

    Article  Google Scholar 

  6. Jacobus, K., DeVor, R.E., Kapoor, S.G., Peascoe, R.A.: Predictive model for the full biaxial surface and subsurface residual stress profiles from turning. J. Manuf. Sci. Eng. 123, 537–546 (2001)

    Article  Google Scholar 

  7. Jacobus, K., DeVor, R.E., Kapoor, S.G.: Machining-induced residual stress: experimentation and modeling. J. Manuf. Sci. Eng. 122, 20–31 (2000)

    Article  Google Scholar 

  8. Merwin, J.E., Johnson, K.L.: An analysis of plastic deformation in rolling contact. Proceedings of the Institution of Mechanical Engineers 177, 676–690 (1963)

    Article  Google Scholar 

  9. Oxley P.L.B.: Mechanics of Machining: an Analytical Approach to Assessing Machinability (Retroactive Coverage) (1989)

    Google Scholar 

  10. Waldorf, D.J., DeVor, R.E., Kapoor, S.: A slip-line field for ploughing during orthogonal cutting. J. Manuf. Sci. Eng. 120, 693 (1998)

    Article  Google Scholar 

  11. Komanduri, R., Hou, Z.B.: Thermal modeling of the metal cutting process—Part III: temperature rise distribution due to the combined effects of shear plane heat source and the tool–chip interface frictional heat source. Int. J. Mech. Sci. 43, 89–107 (2001)

    Article  Google Scholar 

  12. Liang, S.Y., Su, J.: Residual stress modeling in orthogonal machining. CIRP Annals-Manufacturing Technology 56, 65–68 (2007)

    Article  Google Scholar 

  13. Pu, Z., Outeiro, J.C., Batista, A.C., Dillon Jr., O.W., Puleo, D.A., Jawahir, I.S.: Enhanced surface integrity of AZ31B Mg alloy by cryogenic machining towards improved functional performance of machined components. Int. J. Mach. Tools Manuf. 56, 17–27 (2012)

    Article  Google Scholar 

  14. Umbrello, D., Micari, F., Jawahir, I.S.: The effects of cryogenic cooling on surface integrity in hard machining: A comparison with dry machining. CIRP Annals - Manufacturing Technology 61, 103–106 (2012)

    Article  Google Scholar 

  15. Pusavec, F., Hamdi, H., Kopac, J., Jawahir, I.S.: Surface integrity in cryogenic machining of nickel based alloy—Inconel 718. J. Mater. Process. Tech. 211, 773–783 (2011)

    Article  Google Scholar 

  16. Moreira, P., de Jesus, A., de Figueiredo, M., Windisch, M., Sinnema, G., de Castro, P.: Fatigue and fracture behaviour of friction stir welded aluminium-lithium 2195. Theor. Appl. Fract. Mech. (2012)

    Google Scholar 

  17. Suresh, S., Vasudevan, A.K., Tosten, M., Howell, P.R.: Microscopic and macroscopic aspects of fracture in lithium-containing aluminum alloys. Acta Metall. 35, 25–46 (1987)

    Article  Google Scholar 

  18. Ramesh, S., Karunamoorthy, L., Palanikumar, K.: Surface roughness analysis in machining of titanium alloy. Mater. Manuf. Process. 23, 174–181 (2008)

    Article  Google Scholar 

  19. Amin, A., Ismail, A.F., Nor Khairusshima, M.K.: Effectiveness of uncoated WC–Co and PCD inserts in end milling of titanium alloy—Ti–6Al–4V. J. Mater. Process. Tech. 192, 147–158 (2007)

    Article  Google Scholar 

  20. Mantle, A.L., Aspinwall, D.K.: Surface integrity of a high speed milled gamma titanium aluminide. J. Mater. Process. Tech. 118, 143–150 (2001)

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2013 Springer-Verlag Berlin Heidelberg

About this paper

Cite this paper

Mou, H., Huang, X., Zhang, X., Ding, H. (2013). Experimental Study of Surface Integrity of Aluminum Lithium Alloy by Face Milling. In: Lee, J., Lee, M.C., Liu, H., Ryu, JH. (eds) Intelligent Robotics and Applications. ICIRA 2013. Lecture Notes in Computer Science(), vol 8103. Springer, Berlin, Heidelberg. https://doi.org/10.1007/978-3-642-40849-6_50

Download citation

  • DOI: https://doi.org/10.1007/978-3-642-40849-6_50

  • Publisher Name: Springer, Berlin, Heidelberg

  • Print ISBN: 978-3-642-40848-9

  • Online ISBN: 978-3-642-40849-6

  • eBook Packages: Computer ScienceComputer Science (R0)

Publish with us

Policies and ethics