Abstract
Mechanical mixing of liquids in the presence of gas is used when it is necessary to exchange mass between the liquid and gas phase whose special case is aeration of liquid. Mixing of liquid-gas multiphase systems has been widely used in industrial absorption (purely physical and with chemical reaction) processes of hardly soluble gases and biochemical engineering. The rate of liquid mass transfer limits the whole process. By increasing the surface of the interphase contact and splitting large gas bubbles into finer ones, it is possible to significantly intensify the process. In this case, the barbotage itself is insufficient and the mechanical stirring apart from the increase in the interphase contact area and the shorter restoration time of the limiting layer, is responsible for even circulation throughout the apparatus. For this purpose, the modernization of the process has been introduced by introducing a membrane diffuser into the test apparatus, which is used to efficiently introduce the gas into the mixer and to guarantee the maximum dispersion of the air bubbles at low volume flow rates. In addition, the mixer is fitted with a modified HE-3X stirrer which is to increase the residence time of the air bubbles and reduce the energy consumption for creation of gas-liquid mixture.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
BĆasiĆski H, MĆodziĆski B (1976) Aparatura przemysĆu chemicznego. WNT, Warszawa
Brauer H (1985) Ein- und Mehrphasen Strömungen. Biotechnology, vol 2. Weinheim
Broniarz-Press L, Szaferski W (2005) Effect of truncated cone gas distributor type on gas hold-up and power consumption in a mixer. In: Proceeding of 7th World congress of chemical engineering, Paper No. P42-059:1â9, Glasgow
Broniarz-Press L, Szaferski W (2008) Aeration using membrane diffusers in a tank equipped with two impellers on a common shaft. Chem Proc Eng 29(1):61â73
Broniarz-Press L, Szaferski W, Sadowska J (2005) Effect of the geometry of plate membrane diffusers on hold-up and power consumption during liquid aeration in an agitated tank. InĆŒ Apar Chem 44(36):17â21
Broniarz-Press L, Borowski J, Szaferski W (2006a) Mixing in two-phase systems in the presence of non-Newtonian media. Polish J Chem Techn 8(1):54â60
Broniarz-Press L, Szaferski W, Ochowiak M (2006b) Analiza przydatnoĆci dystrybutorĂłw membranowych gazu do napowietrzania cieczy w mieszalnikach. InĆŒ Ap Chem 45(37):31â33
Broniarz-Press L, Szaferski W, Ochowiak M (2006c) Analiza stopnia zatrzymywania gazu w mieszanych ukĆadach nienewtonowskich. InĆŒ Ap Chem 45(37):18â20
Broniarz-Press L, Szaferski W, Ochowiak M (2006d) The effect of the construction of membrane diffusers on the gas hold-up in Newtonian systems. Polish J Chem Technol 8(4):42â44
Chemineer. http://www.chemineer.com/literature
Ding A, Liang H, Li G et al (2016) Impact of aeration shear stress on permeate flux and fouling layer properties in a low pressure membrane bioreactor for the treatment of grey water. J Memb Sci 510:382â390
Doran PM (2013) Bioprocess engineering principles. Academic Press, London
DylÄ g M, Talaga J (1991) Hydrodynamika mechanicznego mieszania ukĆadu trĂłjfazowego cieczâgazâciaĆo staĆe. Inz Chem i Proc 12(1):3â25
Foust C, Mack DE, Rushton JH (1944) Gas-liquid contacting by mixers. Ind Eng Chem 36:517â522
Frijlink JJ, Bakker A, Smith JM (1990) Suspension of solid particles with gassed impellers. Chem Eng Sci 45(7):1703â1718
GawroĆski R (1999) Procesy oczyszczania cieczy. Oficyna Wydawnicza Politechniki Warszawskiej, Warsaw
Gluz MD, Pavlushenko IS (1967) Power consumption in agitation of non-Newtonian liquids. J Appl Chem USSR 40:2475
Heim A, KrasaÌ”wski A, Rzyski E et al (1995) Aeration of bioreactors by self-aspirating impellers. Chem Eng J Biochem Eng J 58:59â63
Hiruta O, Yamamura K, Takebe H et al (1997) Application of Maxblend FermentorÂź for microbial processes. J Ferment Bioeng 83:79â86
Holland FA, Chapman FS (1966) Liquid mixing and processing in stirred tanks. Reinhold Publishing Co., New York
KamieĆski J (2004) Mieszanie ukĆadĂłw wielofazowych. WNT, Warszawa
KembĆowski Z (1985) Podstawy teoretyczne inĆŒynierii chemicznej i procesowej. WNT, Warsaw
Kuncewicz C, Stelmach J (2010) Zastosowanie autokorelacji do okreĆlania prÄdkoĆci pÄcherzykĂłw gazu na podstawie zdjÄÄ z podwĂłjnÄ ekspozycjÄ . InĆŒ Ap Chem 49(1):63â64
KurasiĆski T, Kuncewicz C, Stelmach J (2010) Distribution of values of the volumetric mass transfer coefficient during aeration of liquid using a self-aspirating impeller. Chem Proc Eng 31(3):505â514
Ledakowicz S, Nettelhoff H, Deckwer WD (1984) Gas-liquid mass transfer data in a stirred autoclave reactor. Ind Eng Chem Fundam 13(4):510â512
Lin C (2008) A negative-pressure aeration system for composting food wastes. Bioresour Technol 99:7651â7656
Liwarska-Bizukojc E, Ledakowicz S (2003) Estimation of viable biomass in aerobic biodegradation processes of organic fraction of municipal solid waste (MSW). J Biotechnol 101:165â172
Loiseau B, Midoux N, Charpentier JC (1977) Some hydrodynamics and power input data in mechanically agitated gas-liquid contactors. AIChE J 23(6):931â935
Ćomotowski J, Szplindor A (1999) Nowoczesne systemy oczyszczania ĆciekĂłw. Arkady, Warsaw
Nagata S (1975) Mixing. Principles and applications. Kodansha Ltd., Tokyo
PaweĆczyk R (1988) BarbotaĆŒ z rĂłwnoczesnym mieszaniem mechanicznym. IV. WpĆyw mocy doprowadzanej doukĆadu. Inz Chem i Proc 3:599â619
Pohorecki R (2002) Fluid mechanical problems in biotechnology. Biotechnologia 2:60â77
Poncin S, Nguyen C, Midoux N et al (2002) Hydrodynamics and volumetric gasâliquid mass transfer coefficient of a stirred vessel equipped with a gas-inducing impeller. Chem Eng Sci 57:3299â3306
StrÄk F (1981) Mieszanie i mieszalniki. WNT, Warszawa
Szaferski W, Mitkowski PT (2016) Aeration of liquid-liquid systems with use of various agitators in mixer equipped with membrane diffuser. Chem Eng Technol 39(12):2370â2379
Vermeulen T, Williams GM, Langlosi GE (1955) Interfacial area in liquid-liquid and gas-liquid agitation. Chem Eng Prog 51:85â94
VlÄek J, Steidl H, Kudrna V (1969) Holdup of dispersed gas fed continuously into a mechanically agitated liquid. Coll Czechoslov Chem Commun 34:373â386
Zhang Q, Liu S, Yang C et al (2014) Bioreactor consisting of pressurized aeration and dissolved air flotation for domestic wastewater treatment. Sep Purif Technol 138:186â190
DylÄ g M, Talaga J (1991) Hydrodynamika mechanicznego mieszania ukĆadu trĂłjfazowego cieczâgazâciaĆo staĆe. Inz Chem i Proc 12(1):3-25
Acknowledgements
This work was supported by PUT research grant number 03/32/DSPB/0702.
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2018 Springer International Publishing AG
About this paper
Cite this paper
Szaferski, W. (2018). Reduction of Energy Consumption in Gas-Liquid Mixture Production Using a Membrane Diffuser and HE-3X Stirrer. In: Ochowiak, M., Woziwodzki, S., Doligalski, M., Mitkowski, P. (eds) Practical Aspects of Chemical Engineering. Lecture Notes on Multidisciplinary Industrial Engineering. Springer, Cham. https://doi.org/10.1007/978-3-319-73978-6_29
Download citation
DOI: https://doi.org/10.1007/978-3-319-73978-6_29
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-319-73977-9
Online ISBN: 978-3-319-73978-6
eBook Packages: Chemistry and Materials ScienceChemistry and Material Science (R0)