Abstract
Using Fiber Reinforced Polymers (FRP) have become a fast growing matter in new construction structural components. First transport infrastructures, e.g., road and pedestrian bridges are built out of such components, today already made manually in manufactory workshops. The cooperative EC funded project, TRANS-IND—New Industrialized Construction Process for transport infrastructures based on polymer composite components, shifts from existing manual approaches to industrialization concepts. It targets a cost-effective integrated construction process that will enable the maximum capability of components for transport infrastructures using polymer based materials (carbon fiber, glass fiber, etc.) as well as to industrialize the whole construction process of the FRP components. This paper presents the different planning activities for the conceptual design of the off-site industrialization process and a detailed description of each planning phase and their related planning activities. First the paper surveys important theoretical basic approaches to define the fitting conceptual design of the off-site industrialization process. Further the infrastructure components to be manufactured and the required manufacturing processes are introduced. Subsequently for each infrastructure component, generic production structures are assigned and evaluated. The results are specific models of planned production areas, logistics as well as rough and final layouts for the factory.
Keywords
- Fiber Reinforce Polymer
- Transport Infrastructure
- Resin Transfer Molding
- Infrastructure Component
- Safety Barrier
These keywords were added by machine and not by the authors. This process is experimental and the keywords may be updated as the learning algorithm improves.
This is a preview of subscription content, log in via an institution.
Buying options
Tax calculation will be finalised at checkout
Purchases are for personal use only
Learn about institutional subscriptionsReferences
Lässig R, Eisenhut M, Mathias A, Schulte R, Peters F, Kühmann T, Waldmann T, Begemann W (2012) Serienproduktion von hochfesten Faserverbundbauteilen.- Perspektiven für den deutschen Maschinen- und Anlagenbau; Study—Roland Berger Strategy Consultants; 09/2012
Poneta P (2011) A new industrialized construction process for transport infrastructures -In No 64 April 2011/jec composites magazine
Poneta P (2012) New innovative processes for structural elements in composite materials for transport infrastructures. In: 1st international conference on civil engineering infrastructure based on polymer composites CECOM 2012, Krakow, Poland
Siemens industry software: process designer—powerful 3D environment for manufacturing process planning; available at: http://www.plm.automation.siemens.com/en_gb/Images/7456_tcm642-4941.pdf (13.12.2012)
Siemens industry software: process simulate—manufacturing process verification in powerful 3D environment; available at: http://www.plm.automation.siemens.com/en_gb/Images/7457_tcm642-80351.pdf (13.12.2012)
Schmidt K (2002) Methodik zur integrierten Grobplanung von Abläufen und Strukturen; Dissertation, Fakultät für Maschinenwesen der Rheinisch-Westfälischen Technischen Hochschule Aachen
Kohler U (2007) Methodik zur kontinuierlichen und kostenorientierten Planung produktionstechnischer Systeme. Dissertation, Lehrstuhl für Werkzeugmaschinen und Fertigungstechnik der Technischen Universität München
Trans-IND catalogue: components descriptions and specifications; available at: http://www.trans-ind.eu/media/files/Trans-IND+Catalogue_v14_HD.pdf (13.12.2012)
Van Wees UD and Crossply Technology: UD impregnation/coating; available at: http://www.vanwees.nl/en/products++services/ud+impregnationcoating.html (13.12.2012)
Samoil S, Sokoloski Z, Bogdanoski D, Capeska S, Maneski G (2012) Fiber reinforced plastic beam manufacturing process. In: 1st International conference on civil engineering infrastructure based on polymer composites CECOM 2012, Krakow, Poland
Sheikh-Ahmad JY (2009) Machining of polymer composites. Springer, New York
Flemming M, Ziegmann G, Roth S (1996) Faserverbundbauweisen—Halbzeuge und Bauweisen. Springer, Berlin
Stephan W, Matzner B, Schachinger A (2010) Schlüsseltechnologie—Eigene RTM Fertigung bei FACC. In: take off—Ausgabe 25; January 2010 Ausgabe 25., Ried, Austria: FACC p 14f
Van Wees UD and Crossply Technology: Crossply technology; available at: http://www.vanwees.nl/en/products++services/crossply.html (13.12.2012)
Holschuh R, Christmann M, Mitschang P (2012) Continuous compression molding process for production of transport infrastructures. In: 1st international conference on civil engineering infrastructure based on polymer composites CECOM 2012, Krakow, Poland
Association of German Engineers VDI 5200: VDI 5200 Fabrikplanung; (2009) Düsseldorf
Zürn M (2010) Referenzmodell für die Fabrikplanung auf Basis von Quality Gates; Jost Vetter Verlag Heimsheim 2010; IPA- IAO Forschung und Praxis, Universität Stuttgart, Dissertation
Aggteleky B(1987) Fabrikplanung Werksentwicklung und Betriebsrationalisierung. 2. Auflage. Hanser, München, Wien
Grundig CG (2006) Fabrikplanung. Planungssystematik—Methoden—Anwendungen. 2. aktualisierte Auflage. Hanser, München, Wien
Kettner H, Schmit J, Greim H-R (1984) Leitfaden der systematischen Fabrikplanung. Hanser, München
Wiendahl HP, Reichardt J, Nyhuis P (2009) Handbuch Fabrikplanung—Konzept, Gestaltung und Umsetzung wandlungsfähiger Produktionsstätten; Hansa, München, 2009.VDI 5200: VDI 5200 Fabrikplanung, Düsseldorf
Acknowledgments
The authors want to thank the whole consortium of the European project Trans-IND for their input and support.
Author information
Authors and Affiliations
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2013 Springer International Publishing Switzerland
About this paper
Cite this paper
Kluth, A., Michael Jäger, J. (2013). New Concepts for a Flexible and Industrialized Production Process for FRP-Based Transport Infrastructure Components. In: Azevedo, A. (eds) Advances in Sustainable and Competitive Manufacturing Systems. Lecture Notes in Mechanical Engineering. Springer, Heidelberg. https://doi.org/10.1007/978-3-319-00557-7_26
Download citation
DOI: https://doi.org/10.1007/978-3-319-00557-7_26
Published:
Publisher Name: Springer, Heidelberg
Print ISBN: 978-3-319-00556-0
Online ISBN: 978-3-319-00557-7
eBook Packages: EngineeringEngineering (R0)