Fixture Design and Analysis for Multi-axis Mechanical Shock Testing

Abstract

Resonant plate shock testing techniques have been used for mechanical shock testing at Sandia for several decades. A mechanical shock qualification test is often done by performing three separate uniaxial tests on a resonant plate to simulate one shock event. Multi-axis mechanical shock activities, in which shock specifications are simultaneously met in different directions during a single shock test event performed in the lab, are not always repeatable and greatly depend on the fixture used during testing. This chapter provides insights into various designs of a concept fixture that includes both resonant plate and angle bracket used for multi-axis shock testing from a modeling and simulation point of view based on the results of finite element modal analysis. Initial model validation and testing performed show substantial excitation of the system under test as the fundamental modes drive the response in all three directions. The response also shows that higher order modes are influencing the system, the axial and transverse response are highly coupled, and tunability is difficult to achieve. By varying the material properties, changing thicknesses, adding masses, and moving the location of the fixture on the resonant plate, the response can be changed significantly. The goal of this work is to identify the parameters that have the greatest influence on the response of the system when using the angle bracket fixture for a mechanical shock test for the intent of tunability of the system.

This chapter has been authored by an employee of National Technology & Engineering Solutions of Sandia, LLC under Contract No. DE-NA0003525 with the U.S. Department of Energy (DOE). The employee owns all rights, title, and interest in and to the article and is solely responsible for its contents. The US government retains and the publisher, by accepting the article for publication, acknowledges that the US government retains a nonexclusive, paid-up, irrevocable, worldwide license to publish or reproduce the published form of this article or allow others to do so for US government purposes. The DOE will provide public access to these results of federally sponsored research in accordance with the DOE Public Access Plan (https://www.energy.gov/downloads/doe-public-access-plan).