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Strength Analysis and Modeling of Direct Extrusion Tooling for Fusible Solder

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Proceedings of the 8th International Conference on Industrial Engineering (ICIE 2022)

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Abstract

Strength analysis of technological equipment designed for direct extrusion of 2.0 mm solder wire from a cast billet of 22.0 mm 52In-48Sn alloy was performed in the SOLIDWORKS Simulation software package. The analysis showed that to increase the safety factor and ensure its uninterrupted reliable operation during the small-scale production of solder wire, it is necessary to change the design of the conical part of the ram, and also to replace the steel grade from 37Cr4 to 25CrMo4 when manufacturing a container. This will ensure the safety factor of the structure equal to at least 2, which is sufficient for the technological equipment of metallurgical equipment. The structural decision to use a mono-lithic die as a matrix for extrusion turned out to be correct, according to the results of the strength analysis. The YG6 alloy die in the C45 grade steel mandrel is not an element that re-duces the overall strength of the tool.

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Correspondence to L. V. Radionova .

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Radionova, L.V., Safonov, E.V., Gromov, D.V., Lisovskiy, R.A., Faizov, S.R. (2023). Strength Analysis and Modeling of Direct Extrusion Tooling for Fusible Solder. In: Radionov, A.A., Gasiyarov, V.R. (eds) Proceedings of the 8th International Conference on Industrial Engineering. ICIE 2022. Lecture Notes in Mechanical Engineering. Springer, Cham. https://doi.org/10.1007/978-3-031-14125-6_27

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  • DOI: https://doi.org/10.1007/978-3-031-14125-6_27

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  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-031-14124-9

  • Online ISBN: 978-3-031-14125-6

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