Abstract
Condition monitoring is essential for the OEE of machine tools. Existing solutions are customized to specific settings. However, linear guidance systems commonly used in machine tools are exposed to varying process conditions. Thus, this contribution proposes a concept for a transferable condition monitoring system, which enables a static system to be applied to different settings. The solution is composed of a combination of data preparation methods, feature generation and an anomaly detection model. The system is demonstrated on two test beds with different linear guidance systems. The selected isolation forest for anomaly detection is trained on a series of experiments from one test bed before transferring the condition monitoring to the other test bed.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
Similar content being viewed by others
References
Cerrada, M., et al.: A review on data-driven fault severity assessment in rolling bearings. Mech. Syst. Signal Process. 99, 169–196 (2018)
Cook, A.A., Mısırlı, G., Fan, Z.: Anomaly detection for IoT time-series data: a survey. IEEE Internet Things J. 7(7), 6481–6494 (2019)
Ellinger, J., Semm, T., Benker, M., Kapfinger, P., Kleinwort, R., Zäh, M.F.: Feed drive condition monitoring using modal parameters. MM Sci. J. 4, 3206–3213 (2019)
Fernández-Francos, D., Martínez-Rego, D., Fontenla-Romero, O., Alonso-Betanzos, A.: Automatic bearing fault diagnosis based on one-class ν-SVM. Comput. Ind. Eng. 64(1), 357–365 (2013)
Galar, D., Kumar, U., Fuqing, Y.: RUL prediction using moving trajectories between SVM hyper planes. In: 2012 Proceedings Annual Reliability and Maintainability Symposium, pp. 1–6. IEEE (2012)
Hillenbrand, J., Fleischer, J.: Autoconfiguration of a vibration-based anomaly detection system with sparse a-priori knowledge using autoencoder networks. In: Behrens, B.-A., Brosius, A., Hintze, W., Ihlenfeldt, S., Wulfsberg, J.J. (eds.) WGP 2020. LNPE, pp. 518–527. Springer, Heidelberg (2021). https://doi.org/10.1007/978-3-662-62138-7_52
Höflinger, F., Müller, J., Zhang, R., Reindl, L., Burgard, W.: A wireless micro inertial measurement unit. IEEE Trans. Instrum. Meas. 62(9), 2583–2595 (2013)
Ikizoglu, S., Sahin, K., Atas, A., Kara, E., Cakar, T.: IMU Acceleration drift compensation for position tracking in ambulatory gait analysis. Proceedings of the 14th International Conference on Informatics in Control, Automation and Robotics, vol. 1, pp. 582–589 (2017)
Kim, M.S., Yun, J.P., Park, P.: An explainable convolutional neural network for fault diagnosis in linear motion guide. IEEE Trans. Ind. Inform. 17, 4036–4045 (2020)
Kowalczuk, Z., Merta, T.: Evaluation of position estimation based on accelerometer data. In: Proceedings of the 10th International Workshop on Robot Motion Control, Poznan, Poland (2015)
Lawbootsa, S., Chommaungpuck, P., Srisertpol, J.: Linear bearing fault detection in operational condition using artificial neural network. In: ITM Web of Conferences, vol. 24. EDP Science (2019)
Li, C., Guo, L., Gao, H., Li, Y.: Similarity-measured isolation forest: anomaly detection method for machine monitoring data. IEEE Trans. Instrum. Meas. 70, 1–12 (2021)
Liu, F.T., Ting, K.M., Zhou, Z.H.: Isolation-based anomaly detection. ACM Trans. Knowl. Discov. Data (TKDD) 6(1), 1–39 (2012)
Mizell, D.: Using gravity to estimate accelerometer orientation. In: Proceedings of the 7th IEEE International Symposium on Wearable Computers (ISWC) (2003)
Peng, Z.K., Peter, W.T., Chu, F.L.: A comparison study of improved Hilbert-Huang transform and wavelet transform: application to fault diagnosis for rolling bearing. Mech. Syst. Signal Process. 19(5), 974–988 (2005)
Sutrisno, E., Oh, H., Vasan, A.S.S., Pecht, M.: Estimation of remaining useful life of ball bearings using data driven methodologies. In: 2012 IEEE Conference on Prognostics and Health Management, pp. 1–7. IEEE (2012)
Tedaldi, D., Pretto, A., Menegatti, E.: A robust and easy to implement method for IMU calibration without external equipments. In: 2014 IEEE International Conference on Robotics & Automation (ICRA) (2014)
Xi, T., Kehne, S., Fujita, T., Epple, A., Brecher, C.: Condition monitoring of ball-screw drives based on frequency shift. IEEE/ASME Trans. Mechatron. 25(3), 1211–1219 (2020)
Widodo, R., Wada, C.: Attitude estimation using Kalman filtering: external acceleration compensation considerations. J. Sens. (2016)
Zhong, J., Yang, K.: Failure prediction for linear ball bearings based on wavelet transformation and self-organizing map. In: 2018 IEEE 4th International Technology and Mechatronics Engineering Conference (ITOEC), Chongqing, China, pp. 34–38 (2018)
Acknowledgements
The life cycle test bed was operated by Danny Staroszyk. We would like to thank Mr. Staroszyk for the acquisition and provision of the data.
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2022 The Author(s), under exclusive license to Springer Nature Switzerland AG
About this paper
Cite this paper
Schwarzenberger, M., Drowatzky, L., Wiemer, H., Ihlenfeldt, S. (2022). Transferable Condition Monitoring for Linear Guidance Systems Using Anomaly Detection. In: Behrens, BA., Brosius, A., Drossel, WG., Hintze, W., Ihlenfeldt, S., Nyhuis, P. (eds) Production at the Leading Edge of Technology. WGP 2021. Lecture Notes in Production Engineering. Springer, Cham. https://doi.org/10.1007/978-3-030-78424-9_55
Download citation
DOI: https://doi.org/10.1007/978-3-030-78424-9_55
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-030-78423-2
Online ISBN: 978-3-030-78424-9
eBook Packages: EngineeringEngineering (R0)