Skip to main content

Recycling of the Flue Gas from Aluminium Electrolysis Cells

  • Conference paper
  • First Online:

Part of the book series: The Minerals, Metals & Materials Series ((MMMS))

Abstract

Recycling of the flue gas from aluminium reduction cells is a possible method for increasing the CO2 concentration, thereby enabling CO2 capture. The present paper represents a preliminary study concerning some of the consequences in the electrolysis cells. The energy balance in a hypothetic 400 kA cell was estimated, and it turned out that the heat flow into the superstructure could be kept constant by decreasing the thickness of the anode cover material even with a very hot gas. Recycling gives a higher amount of collectible heat from the cells, mainly because of higher temperature in the gas entering the cell. It will be advantageous to apply catalytic burning of CO to CO2, which represents considerable extra heat. Increased sulfuric acid dewpoint may represent a challenge. It is also necessary to address the amount of hydrogen fluoride that re-evolves from the secondary alumina at high superstructure temperature.

This is a preview of subscription content, log in via an institution.

Buying options

Chapter
USD   29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD   429.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD   549.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book
USD   549.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Learn about institutional subscriptions

References

  1. G. Wedde: A Method of Ventilating an Aluminium Production Electrolytic Cell, European Patent EP 2 360 296 A1 (2011), US Patent US 9 458 545 B2 (2016), US Patent US 9 771 660 B2 (2017).

    Google Scholar 

  2. G. Wedde, O.E. Bjarnø, and A.K. Sørhuus: Recycled Pot Gas Distribution, US Patent US 9 234 286 B2 (2016).

    Google Scholar 

  3. Y. Ladam, A. Solheim, M. Segatz, and O.-A. Lorentsen: Heat Recovery from Aluminium Reduction Cells, Light Metals 2011, 393–398.

    Google Scholar 

  4. A. Arkhipov, I. Necheporenko, A. Mukhanov, N. Ahli, and K AlMarzooqi: Modelling Study of Exhaust Rate Impact on Heat Loss from Aluminium Reduction Cells, Light Metals 2019, 625–635.

    Google Scholar 

  5. T.A. Aarhaug and A.P. Ratvik: Aluminium Primary Production Off-Gas Composition and Emissions: An Overview, JOM (2019), https://doi.org/10.1007/s11837-019-03370-6.

  6. NIST-JANAF Thermochemical Tables, https://janaf.nist.gov/.

  7. A. Solheim: Current Efficiency in Aluminium Reduction Cells: Theories, Models, Concepts, and Speculations, Light Metals 2014, 753–758.

    Google Scholar 

  8. T.G. Pearson and J. Waddington: Electrode Reactions in the Aluminium Reduction Cell, Discuss. Farad. Soc. 1 307–320 (1947).

    Google Scholar 

  9. W. Haupin and H. Kvande: Mathematical Model of Fluoride Evolution from Hall-Héroult Cells, Light Metals 1993, 257–263.

    Google Scholar 

  10. A. Solheim and Å. Sterten: Activity of Alumina in the System NaF-AlF3-Al2O3 at NaF/AlF3 Molar Ratios Ranging from 1.4 to 3, Light Metals 1999, 445–452.

    Google Scholar 

  11. A. Solheim, S. Rolseth, E. Skybakmoen, L. Støen, Å. Sterten, and T. Støre: Liquidus Temperatures for Primary Crystallization of Cryolite in Molten Salt Systems of Interest for the Aluminium Electrolysis, Met. Trans. B 27B 739–744 (1996).

    Google Scholar 

  12. J. Thonstad, P. Fellner, G.M. Haarberg, J. Hives, H. Kvande, and Å. Sterten: Aluminium Electrolysis, 3rd Edition, Aluminium-Verlag, 2001.

    Google Scholar 

  13. I.A. Zlochower: Experimental Flammability Limits and Associated Theoretical Flame Temperatures as a Tool for Predicting the Temperature Dependence of these Limits, J. Loss Prev. Process Ind. 25(3) 555–560 (2012).

    Google Scholar 

  14. F.H. Verhoff and J.T. Banchero: Predicting Dew Points of Flue Gases, Chem. Eng. Prog., 70(8) 71–72 (1974).

    Google Scholar 

  15. A.G. Okkes and B.V. Badger: Get Acid Dew Points of Flue Gas, Hydrocarbon Proc., 66(7) 53–55 (1987).

    Google Scholar 

  16. R.R. Pierce: Estimating Acid Dewpoints in Stack Gases, Chemical Engineering, 84(8) 125–128 (1977).

    Google Scholar 

  17. O.-A. Lorentsen, A. Dyrøy, and M. Karlsen: Handling CO2eq from an Aluminum Electrolysis Cell, Light Metals 2009, 263–268.

    Google Scholar 

  18. Thor A. Aarhaug: SINTEF, personal communication (2015).

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Asbjørn Solheim .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2020 The Minerals, Metals & Materials Society

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Solheim, A., Senanu, S. (2020). Recycling of the Flue Gas from Aluminium Electrolysis Cells. In: Tomsett, A. (eds) Light Metals 2020. The Minerals, Metals & Materials Series. Springer, Cham. https://doi.org/10.1007/978-3-030-36408-3_107

Download citation

Publish with us

Policies and ethics