Skip to main content
Log in

An automatic leveling method for the stage of precision machining center

  • ORIGINAL ARTICLE
  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

Abstract

The stage of precision machining center will deform under the weight of large workpiece which is put on it. The deformation will cause the workpiece to incline, and moreover, affect the machining accuracy, which cannot be neglected especially in large-scale combined precision machining centers. To resolve this problem, after simulating the deformation of the stage, this paper introduced an automatic leveling method for the precision stage and gave a method to calculate the regulating variables of each supporting point of the stage. In order to verify these methods, an experiment was done on an experimental stage which was designed and built on the basis of the stage of precision machining center. Experimental results showed that the tilt error of the stage can be reduced with these methods and the machining error of the workpiece declined by 90% after leveling. The experiments also verified the accuracy and feasibility of the automatic leveling method.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Schwenke H, Knapp W, Haitjema H, Weckenmann A, Schmitt R, Delbressine F (2008) Geometric error measurement and compensation of machines—an update. CIRP Ann Manuf Technol 57(2):660–675

    Article  Google Scholar 

  2. Hsu W-Y, Chen J-S (2004) Error analysis and auto-calibration for a Cartesian-guided tripod machine tool. Int J Adv Manuf Technol 24(11):899–909. doi:10.1007/s00170-003-1800-1

    Article  Google Scholar 

  3. Schellekens P, Rosielle N, Vermeulen H et al (1998) Design for precision: current status and trends. CIRP Ann Manuf Technol 47(2):557–586

    Article  Google Scholar 

  4. Jeong YH, Min BK, Cho DW (2006) Estimation of machine tool feed drive inclination from current measurements and a mathematical model. Int J Mach Tool Manuf 46(12–13):1343–1349

    Article  Google Scholar 

  5. Huang YB, Li DC, Hu XT, Liu G, Hu CG, Zhang WD (2006) Compensation for tilt errors in micro/nano structures 3-D surface profile measurement. J Tianjin Univ 10:1237–1240

    Google Scholar 

  6. Zarepour H, Yeo S, Tan P, Aligiri E (2011) A new approach for force measurement and workpiece clamping in micro-ultrasonic machining. Int J Adv Manuf Technol 53(5):517–522. doi:10.1007/s00170-010-2845-6

    Article  Google Scholar 

  7. Shi HQ (2007) New method of fast leveling for measurement of platform diagonal. Mach Build Autom 02:58–59

    Google Scholar 

  8. Sun D, Li ZJ, Gao AB, Liu EL (2003) Study of the method of leveling after the outline of cutting tools was recurred in way of three dimensions. J Harbin Univ Sci Technol 04:28–30

    Google Scholar 

  9. Wu JM, Zhang WS, Yan XM (2000) New method of fast leveling for drilling and riveting machine tool. Manuf Technol Mach Tool 06:32–34

    Google Scholar 

  10. Wang LJ (2008) Design and realization of automatic leveling system. New Technol New Process 10:9–12

    Google Scholar 

  11. Qin XS, Wang WD, Al L, Wei T (2007) Three-point bracket regulating algorithm for drilling and riveting of aerofoil. Acta Aeronautica Et Astronautica Sinica 06:1455–1460

    Google Scholar 

  12. Sánchez HT, Estrems M, Faura F (2006) Analysis and compensation of positional and deformation errors using integrated fixturing analysis in flexible machining parts. Int J Adv Manuf Technol 29(3):239–252. doi:10.1007/s00170-005-2515-2

    Article  Google Scholar 

  13. Teskey WF, Radovanovic RS (2001) Free station method of leveling. J Surv Eng 127(1):25–29

    Article  Google Scholar 

  14. Kurokawa S, Ariura Y, Yamamoto T (2008) Automatic leveling procedure by use of the spring method in measurement of three-dimensional surface roughness. Proceedings of the SPIE—The International Society for Optical Engineering: 71301–71307

Download references

Acknowledgments

Thanks are addressed to Chairman Yukihiko Yasuda, President Takuto Yasuda, and people of Yasda Precision Tools K.K. for their support in designing and building the experimental stage.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Suping Fang.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Fang, S., Liu, Y., Otsubo, H. et al. An automatic leveling method for the stage of precision machining center. Int J Adv Manuf Technol 61, 303–309 (2012). https://doi.org/10.1007/s00170-011-3708-5

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00170-011-3708-5

Keywords

Navigation